JSW BPSL Odisha steel plant

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JSW BPSL Odisha steel plant, also known as Bhushan Power and Steel (BPSL) and JSW Odisha steel plant, is a 3500 thousand tonnes per annum (TTPA) blast furnace (BF), basic oxygen furnace (BOF), direct reduced iron (DRI) and electric arc furnace (EAF) steel plant operating in Thelkoloi, Odisha, India.

Location

The map below shows the location of the steel plant in Thelkoloi, Odisha, India.

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  • Location: Thelkoloi, Odisha, India[1]
  • Coordinates (WGS 84): 21.763989, 84.022529 (exact)

Background

The JSW Odisha steel plant began operating in 2005 under Bhushan Power and Steel Ltd. Bhushan Power & Steel Ltd. was acquired by JSW Steel in September 2019, at which point ownership of the plant transferred to JSW; Tata Steel also bid to buy Bhushan Power & Steel but did not beat JSW.[2][3]

In 2021, according to the OECD and Wood Mackenzie, Bhushan Power and Steel decided to expand capacity at its plant by 2800 ttpa for its basic oxygen furnace and by 900 ttpa for its electric arc furnace, which are expected to be operational by 2022.[4] BPSL planned to expand capacity of the plant to 5.5 mtpa crude steel by addition of a blast furnace and two basic oxygen furnaces and augmenting several existing facilities.[5] This expansion was part of a large-scale effort from both Bhushan Power and Steel and the Odisha government to increase steel capacity in the region.[6] On 26 July 2017, BPSL went into National Company Law Tribunal (NCLT) pursuant to the Corporate Insolvency Resolution Process under the Insolvency and Bankruptcy Code, 2016, and was acquired by JSW Steel on 26 March 2021.[5] JSW Steel modified the expansion plan and decided to expand capacity to 4.5 mtpa by brownfield expansion by debottlenecking and augmenting existing facilities.[7] This expansion is expected to be completed by 2024.[8] According to JSW Steel Q4 and FY22 results presentation, this upgrade will lead to an expansion to 5 mtpa. The first phase of the expansion from 2.75 mtpa to 3.5 mtpa was completed in Q2 FY23 and involved addition of an electric arc furnace and construction of second sinter plant. The second phase of the project involves upgradation of Blast furnace 1 and Steel melting shop 2 with a Zero Power Furnace and is expected to be completed by FY2024.[9] [10] The cost of both the phases is expected to be INR 4,488 crore.[10]



Plant Details

Table 1: General Plant Details

Plant status Start date Workforce size Power source
operating[11] 2005[12] 929[13] Captive power plant (506 MW). Excess power generated is sold thorugh state power grid.[11]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Owner Owner company PermID
JSW Steel Ltd [100%][14] 4295872888 [100%] Bhushan Power & Steel Ltd[14] 4298175085

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment Detailed production equipment
crude; semi-finished; finished rolled[15] Pig Iron, DRI, Billets, HR Coils, CR Coils, GP/GC Sheets, Precision Tubes, Black Pipe/GI Pipe, Cable Tapes, Tor Steel, Carbon, and Special Alloy SteelWire Rods and Rounds[15] automotive; building and infrastructure; energy; steel packaging; tools and machinery[15] yes[15] blast furnace (BF), basic oxygen furnace (BOF), direct reduced iron (DRI) and electric arc furnace (EAF)[16][11] coking plant (began in 2007); sinter plant (began in 2007); pelletizing plant (began in 2014); DRI plant (12 kilns (4 began in 2005, 6 began in 2010), 2 began in 2012)); 1 BOF (began in 2007); 1 EAF (began in 2011)[11][17][18]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum):

Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
1200 TTPA 2300 TTPA[16] 3500 TTPA[19][20][21][15]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum):

Blast furnace capacity Sponge iron/DRI capacity Nominal iron capacity (total)
2350 TTPA[20] 1800 TTPA[20] 4150 TTPA

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Coke Pellets
>0 TTPA >0 TTPA >0 TTPA

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum):

Year BOF Production EAF Production OHF Production Total (all routes)
2021 925 TTPA[22] 1795 TTPA[22] 2720 TTPA


Blast Furnace Details

Table 8: Blast Furnace Details:

Unit name Status Construction date Start date Furnace manufacturer and model Current size Current capacity
2 operating[15] 2014 2017[15] Paul Wurth; MECON (Govt. of India); Saint-Gobain (parts)[23][24] Paul Wurth Blast Furnace Design[24] 2015 m³[19][25] 1624 TTPA[24]
1 operating[15] 2007[15] Beijing Sino-Steel Industry and Trade Group Corporation (SSIT)[17] 2200 m³[26] 726 TTPA[20]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker and Global Blast Furnace Tracker on the Global Energy Monitor website.

  1. https://web.archive.org/web/20220314055507/http://www.bhushanpowersteel.com/manufacturing-unit.html. Archived from the original on 2022-03-14. {{cite web}}: Missing or empty |title= (help)
  2. Mazumdar, Rakhi; Das, Saikat (February 13, 2019). "JSW Steel set to acquire Bhushan Power". The Economic Times.
  3. Iyengar, Suresh P (July 8, 2019). "Scam may delay JSW's buy of Bhushan Power". Business Today.
  4. "Bhushan Power & Steel Limited Works". JSW Steel. Archived from the original on January 14, 2022. Retrieved January 18, 2022.
  5. 5.0 5.1 "Addendum Environmental Impact Assessment Report". MoEF&CC. December 2021. Retrieved 07 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  6. "Odisha clears projects worth Rs 1.46 lakh crore". The Economic Times. 2021-07-06. Retrieved 2022-02-25.
  7. "Certified Compliance report". MoEF&CC. 11 November 2021. Retrieved 07 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  8. "Integrated Report 2022-23" (PDF). BSE India. 2023. Retrieved 07 October 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  9. "Q4 & FY22 results presentation" (PDF). JSW. 27 May 2022. Retrieved 07 October 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  10. 10.0 10.1 "JSW Steel Integrated Report 2021-22". www.jswsteel.in. Retrieved 2023-10-07.
  11. 11.0 11.1 11.2 11.3 https://web.archive.org/web/20190909040632/http://www.bhushanpowersteel.com:80/orissa-plant.html. Archived from the original on 2019-09-09. {{cite web}}: Missing or empty |title= (help)
  12. https://www.bhushanpowersteel.com/company-history.htmlq. {{cite web}}: Missing or empty |title= (help)
  13. https://web.archive.org/web/20211207143423/https://www.jswsteel.in/about-us. Archived from the original on 2021-12-07. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 https://web.archive.org/web/20220111172838/https://www.jswsteel.in/jsw-steel-acquires-bhushan-power-steel-ltd-0. Archived from the original on 2022-01-11. {{cite web}}: Missing or empty |title= (help)
  15. 15.0 15.1 15.2 15.3 15.4 15.5 15.6 15.7 15.8 https://web.archive.org/web/20220114133628/https://www.jswsteel.in/bhushan-power-steel-limited-works. Archived from the original on 2022-01-14. {{cite web}}: Missing or empty |title= (help)
  16. 16.0 16.1 (PDF) https://web.archive.org/web/20220108035637/https://www.teriin.org/sites/default/files/2020-03/Towards%20a%20Low%20Carbon%20Steel%20Sector%20Report.pdf. Archived from the original (PDF) on 2022-01-08. {{cite web}}: Missing or empty |title= (help)
  17. 17.0 17.1 (PDF) https://web.archive.org/web/20220626143442/https://www.agaportal.de/_Resources/Persistent/1/d/7/5/1d751d838d264153e0ac060c658c1ab949cf3d1b/eia_indien_stahl_4.pdf. Archived from the original (PDF) on 2022-06-26. {{cite web}}: Missing or empty |title= (help)
  18. https://web.archive.org/web/20191001111538/http://www.bhushanpowersteel.com:80/company-history.html. Archived from the original on 2019-10-01. {{cite web}}: Missing or empty |title= (help)
  19. 19.0 19.1 (PDF) http://environmentclearance.nic.in/writereaddata/Online/TOR/0_0_30_Sep_2014_1556537501Annexure-BriefSummaryofProject.pdf. {{cite web}}: Missing or empty |title= (help)
  20. 20.0 20.1 20.2 20.3 (PDF) https://web.archive.org/web/20220811001719/https://www.jsw.in/sites/default/files/assets/downloads/steel/IR/JSW%20Steel%20Investor%20Presentation/JSW%20Steel_Corporate%20Presentation_Feb%202022_Final.pdf. Archived from the original (PDF) on 2022-08-11. {{cite web}}: Missing or empty |title= (help)
  21. (PDF) https://www.jsw.in/sites/default/files/assets/industry/Bhushan%20Power%20Steel/Brief%20Profile%20BPSL.pdf. {{cite web}}: Missing or empty |title= (help)
  22. 22.0 22.1 (PDF) https://web.archive.org/web/20220629095430/https://www.jsw.in/sites/default/files/assets/industry/steel/IR/Financial%20Performance/Financials/2021-22/Q4/Earnings%20presentation%20Q4%20FY22.pdf. Archived from the original (PDF) on 2022-06-29. {{cite web}}: Missing or empty |title= (help)
  23. (PDF) http://www.meconlimited.co.in/completed_project.aspxhttps://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf. {{cite web}}: Missing or empty |title= (help)
  24. 24.0 24.1 24.2 (PDF) https://www.aist.org/AIST/aist/AIST/SteelNews/171204_Paul-Wurth_BPSL_BF2_E.pdf. {{cite web}}: Missing or empty |title= (help)
  25. https://web.archive.org/web/20220319014121/https://abmproceedings.com.br/ptbr/article/o-inicio-de-operacao-do-alto-forno-2-da-vsb. Archived from the original on 2022-03-19. {{cite web}}: Missing or empty |title= (help)
  26. https://web.archive.org/web/20220525172438/http://www.meconlimited.co.in/Metals/Iron_Making.aspx. Archived from the original on 2022-05-25. {{cite web}}: Missing or empty |title= (help)