Gerdau Cosigua Santa Cruz steel plant

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Gerdau Cosigua Santa Cruz steel plant (Usina siderúrgica Gerdau Cosigua (Portuguese)), also known as Gerdau Aços Longos, Companhia Siderúrgica da Guanabara (predecessor), is an electric arc furnace (EAF) steel plant operating in Santa Cruz, Rio de Janeiro, Brazil.

Location

The map below shows the exact location of the plant in Santa Cruz, Rio de Janeiro, Brazil:

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  • Location: Av. João XXIII, 6777, Industrial District of Santa Cruz, 23560-900, Rio de Janeiro, Brazil
  • Coordinates (WGS 84): -22.902420, -43.749319 (exact)

Background

At the beginning of the 1970's, the government-owned Companhia Siderúrgica da Guanabara (better known by its abbreviated name Cosigua) announced plans to build a steel plant on a piece of land near Sepetiba Bay, west of Rio de Janeiro. In 1971, Brazilian steelmaker Gerdau S.A. formed a joint venture with the German company Thyssen A.G., purchasing development rights to the project and immediately beginning construction of the plant. Phase 2 of the plant's construction was initiated in 1974, raising the plant's raw steel production capacity to 545,000 tons per annum. In 1979, Gerdau purchased Thyssen's share of the project and assumed full control of the Cosigua plant.[1][2]

The plant's raw steel production capacity is currently 1.2 million tons per annum.[3][4] The plant's facilities include a mini-mill equipped with a pair of Demag electric arc furnaces[5], a rolling mill, a drawing mill, and a nail and clamp factory. The plant manufactures products for use in the construction industry, including rebar, merchant bars, wire rod, drawn products and nails.[6]

Plant Details

Table 1: General Plant Details

Plant status Start date Workforce size
Operating[7] 1971[8][9] 1983[10]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Gerdau SA [100.0%] 5000004542 [100%] E100001010271 [33.5%] Gerdau Acos Longos Sa[11][12] 4297571558 E100001010277

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment Detailed production equipment
finished rolled[13] rebar, merchant bars, wire rod, drawn products and nails[13] building and infrastructure[14] 2022[15] EAF[16][17] 2 Demag EAF (EAF #1: 100-tonne, 1980; EAF #2: 100-tonne, 1982)[17][13]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status* Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 936 TTPA[17][18][17][18] 936 TTPA[17][18][17][18]

Table 5: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year EAF Production Total (all routes)
2020 678 TTPA[19][20] 678 TTPA[19][20]
2021 717 TTPA[21][22] 717 TTPA[21][22]
2022 668 TTPA[23][18] 668 TTPA

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. "Aço Brasil: uma viagem pela industria do aço" (PDF). instituto Aço Brasil. November 2013.{{cite web}}: CS1 maint: url-status (link)
  2. "Gerdau: Breve Descrição da Empresa" (PDF). P.U.C. - Rio. Retrieved August 4, 2020.{{cite web}}: CS1 maint: url-status (link)
  3. "Gerdau anuncia plano bilionário para dobrar Cosígua". Portos e Navios. February 3, 2011.
  4. "Novos Investimentos no Rio de Janeiro" (PDF). Gerdau. 2005.{{cite web}}: CS1 maint: url-status (link)
  5. "FORNOS ELÉTRICOS A ARCO NO BRASIL" (PDF). Universidade de São Paulo. 2009-09-02.{{cite web}}: CS1 maint: url-status (link)
  6. "Form 20-F". US Securities & Exchange Commission. December 31, 2020.{{cite web}}: CS1 maint: url-status (link)
  7. https://web.archive.org/web/20220710162657/https://www2.gerdau.com.br/. Archived from the original on 10 July 2022. {{cite web}}: Missing or empty |title= (help)
  8. (PDF) https://web.archive.org/web/20220121194842/https://acobrasil.org.br/site/wp-content/uploads/2019/10/LIVRO_ACO_BX.pdf. Archived from the original (PDF) on 21 January 2022. {{cite web}}: Missing or empty |title= (help)
  9. https://web.archive.org/web/20220224221838/https://www.youtube.com/watch?v=kYysI63VnR4. Archived from the original on 24 February 2022. {{cite web}}: Missing or empty |title= (help)
  10. https://api.mziq.com/mzfilemanager/v2/d/21e1d193-5cab-456d-8bb8-f00a49a43c1c/2b95c5ea-dd6f-f106-253a-a54a2a5952cd?origin=1. {{cite web}}: Missing or empty |title= (help)
  11. (PDF) https://web.archive.org/web/20220620213407/https://acobrasil.org.br/relatoriodesustentabilidade/assets/pdf/PDF-2020-Relatorio-Aco-Brasil-Dados.pdf. Archived from the original (PDF) on 20 June 2022. {{cite web}}: Missing or empty |title= (help)
  12. https://web.archive.org/web/20220112121403/https://www2.gerdau.com/. Archived from the original on 12 January 2022. {{cite web}}: Missing or empty |title= (help)
  13. 13.0 13.1 13.2 https://web.archive.org/web/20201025165651/https://www.sec.gov/Archives/edgar/data/1073404/000110465917016620/a17-8122_120f.htm. Archived from the original on 25 October 2020. {{cite web}}: Missing or empty |title= (help)
  14. https://web.archive.org/web/20220120115918/https://www.portosenavios.com.br/noticias/geral/gerdau-anuncia-plano-bilionario-para-dobrar-cosigua. Archived from the original on 20 January 2022. {{cite web}}: Missing or empty |title= (help)
  15. https://web.archive.org/web/20220814215641/https://www2.gerdau.com.br/certificados-de-qualidade-e-documentos/. Archived from the original on 14 August 2022. {{cite web}}: Missing or empty |title= (help)
  16. https://web.archive.org/web/20221004091434/https://api.mziq.com/mzfilemanager/v2/d/21e1d193-5cab-456d-8bb8-f00a49a43c1c/aca1c305-60bb-ca67-b139-bdb03390c586?origin=1. Archived from the original on 04 October 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  17. 17.0 17.1 17.2 17.3 17.4 17.5 (PDF) https://web.archive.org/web/20200628150926/https://teses.usp.br/teses/disponiveis/3/3143/tde-09022009-181024/publico/TeseMarcosCandidoApendiceA_Fornoaarco_PosicaoBrasil_.pdf. Archived from the original (PDF) on 28 June 2020. {{cite web}}: Missing or empty |title= (help)
  18. 18.0 18.1 18.2 18.3 18.4 https://api.mziq.com/mzfilemanager/v2/d/21e1d193-5cab-456d-8bb8-f00a49a43c1c/99af196c-52a5-c661-0f88-637092f35821?origin=2. {{cite web}}: Missing or empty |title= (help)
  19. 19.0 19.1 https://web.archive.org/web/20220318142005/https://sec.report/Document/0001104659-21-053189/. Archived from the original on 18 March 2022. {{cite web}}: Missing or empty |title= (help)
  20. 20.0 20.1 (PDF) https://web.archive.org/web/20220120225956/https://acobrasil.org.br/site/wp-content/uploads/2021/06/Mini_anuario_2021_AcoBrasil-1.pdf. Archived from the original (PDF) on 20 January 2022. {{cite web}}: Missing or empty |title= (help)
  21. 21.0 21.1 (PDF) https://web.archive.org/web/20220625100836/https://acobrasil.org.br/site/wp-content/uploads/2022/05/AcoBrasil_Mini_anuario_2022.pdf. Archived from the original (PDF) on 25 June 2022. {{cite web}}: Missing or empty |title= (help)
  22. 22.0 22.1 https://sec.report/Document/0001104659-22-041058/. {{cite web}}: Missing or empty |title= (help)
  23. (PDF) https://web.archive.org/web/20240119051040/https://acobrasil.org.br/site/wp-content/uploads/2023/06/AcoBrasil_Minianuario_2023.pdf. Archived from the original (PDF) on 19 January 2024. {{cite web}}: Missing or empty |title= (help)

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