Tata Sponge Iron Odisha plant
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Tata Sponge Iron Odisha plant, also known as TSIL, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Keonjhar, Odisha, India.
Location
The map below shows the exact location of the plant in Keonjhar, Odisha, India:
- Location: Tata Sponge Iron Limited,JODA, At./P.O: Bileipada,Dist. Keonjhar, Orissa-758034
- Coordinates (WGS 84): 22.055716, 85.466124 (exact)
Background
The Tata Sponge Iron Odisha plant began operating in 1982. It expanded its capacity in 1990-1991, 1999, and 2006.[1] The plant was originally designed with a production capacity of 90 ttpa which was enhanced to 120 ttpa through various modifications during 1990-91. The capacity was doubled by adding an additional kiln in 1998-99.[2] The plant also added a 7.5 megawatt (MW) captive power plant (fuelled by waste heat from the plant) in 2001 to power the steel plant's operations, and another 18.5 MW captive power plant in 2006.[1] In 2006, the plant added a third kiln to the plant bringing the capacity to 390 ttpa from 240 ttpa.[3][4]
In February 2013, Tata Sponge proposed a plan to increase capacity of the plant to 840 mtpa by adding three kilns and three power plants in phases at a cost of INR 800 crores.[2] There have been no update on this proposal and according to the company's 2020-21 annual report, the plant has only three DRI kilns.[5]
In 2017, the plant got its parent company's (Tata Steel) approval to set up a new 1500 ttpa steel plant at the site.[6]
In May 2017, the company received approval from Ministry of Environment, Forest and Climate Change, Government of India, for enhancement of DRI production from 390 ttpa to 425 ttpa.[7] The company then acquired environmental clearance for capacity enhancement from 390 ttpa to 465 ttpa.[8] According to the 2020-21 annual report, the capacity is reported as 450 ttpa.[5]
In 2021, the environmental clearance for both the 1500 ttpa expansion (anticipated to be completed in 2022) and a subsequent 560 ttpa expansion (anticipated to be completed in 2025) were submitted to the regional Ministry of the Environment.[9]
Plant Details
Table 1: General Plant Details
| Phase | Plant status | Start date | Power source |
|---|---|---|---|
| Main plant | Operating[10] | 1982[11] | two captive power plants (one 7.5 MW plant commissioned in 2001, fueled by waste heat; one 18.5 MW plant commissioned in 2006, fuel source unknown)[12] |
| Expansion | Cancelled[13] | 2025[13] | – |
| Expansion | Cancelled[13] | –[13] | – |
Table 2: Ownership and Parent Company Information
| Phase | Parent company | Parent company PermID | Parent company GEM ID | Owner | Owner company PermID | Owner company GEM ID |
|---|---|---|---|---|---|---|
| Main plant | Tata Steel Long Products Ltd [100%] | 4295874051 [100%] | E100000001753 [46.1%]; E100000121405 [24.3%]; E100001000520 [4.5%] | Tata Steel Long Products Ltd[10][11] | 4295874051 | E100000121408 |
Table 3: Process and Products
| Phase | Steel product category | Steel products | ISO 14001 | Main production equipment | Detailed production equipment |
|---|---|---|---|---|---|
| Main plant | crude[10] | DRI[10] | yes[10] | DRI[10] | 3 DRI Kilns (1 500 tpd began in 2006; 2 375 tpd, began in 1986 and 1996) [10] |
| Expansion | – | – | – | unknown, EAF[14] | BF or DRI; EAF[14] |
| Expansion | – | – | – | BF, BOF[14] | 1 BF (1050 m3); BOF[14] |
Table 4: Crude Steel Production Capacities (thousand tonnes per annum)
| Phase | Capacity operating status* | Basic oxygen furnace steelmaking capacity | Electric arc furnace steelmaking capacity | Nominal crude steel capacity (total) |
|---|---|---|---|---|
| Main plant | operating | – | – | – |
| Expansion | cancelled | – | 560 TTPA[13] | 560 TTPA[13] |
| Expansion | cancelled | 1500 TTPA[13][15] | – | 1500 TTPA[13][15] |
Table 5: Crude Iron Production Capacities (thousand tonnes per annum)
| Phase | Capacity operating status* | Blast furnace capacity | Sponge iron/DRI capacity | Nominal iron capacity (total) |
|---|---|---|---|---|
| Main plant | operating | – | 450 TTPA[16][16][16] | 450 TTPA[16][16][16] |
| Expansion | cancelled | – | – | – |
| Expansion | cancelled | 953 TTPA[14] | – | 953 TTPA[14] |
Table 6: Actual Crude Iron Production by Year (thousand tonnes per annum)
| Year | DRI Production | Total (all routes) |
|---|---|---|
| 2020 | 359 TTPA | 359 TTPA |
| 2021 | – | – |
| 2022 | – | – |
Blast Furnace Details
Table 7: Blast Furnace Details
| Unit name | Status | Announced date | Construction date | Start date | Current size | Current capacity (ttpa) | Decarbonization technology | Most recent relining |
|---|---|---|---|---|---|---|---|---|
| 1 | cancelled[15] | 2017-07-24[17] | unknown | unknown[18] | 1050 m³[14] | 953[14] | unknown | unknown |
Articles and Resources
Additional data
To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.
References
- ↑ 1.0 1.1 "Tata Steel Long Products Ltd". Business Standard India. Archived from the original on November 30, 2021. Retrieved January 18, 2022.
- ↑ 2.0 2.1 Standard, Business. "Tata Sponge to invest Rs 800 cr in Orissa". www.business-standard.com. Retrieved 2023-11-08.
{{cite web}}:|first=has generic name (help) - ↑ "Tata Sponge Iron plans further expansion". www.projectstoday.com. Retrieved 2023-11-08.
- ↑ "Tata Sponge completes expansion project". www.projectstoday.com. Retrieved 2023-11-08.
- ↑ 5.0 5.1 "About Us" (PDF). Tata Steel Long Products. 2021. Retrieved 08 November, 2023.
{{cite web}}: Check date values in:|access-date=(help)CS1 maint: url-status (link) - ↑ "Tata Sponge Iron approves setting up steel plant in Odisha". Projects Today. 2017-07-24. Retrieved 2022-03-02.
{{cite web}}: CS1 maint: url-status (link) - ↑ "34th Annual report" (PDF). Business Standard. 2017. Retrieved 08 November, 2023.
{{cite web}}: Check date values in:|access-date=(help)CS1 maint: url-status (link) - ↑ "Tata Sponge Iron Limited: Letter of Offer" (PDF). BSE India. 2019. Retrieved 08 November, 2023.
{{cite web}}: Check date values in:|access-date=(help)CS1 maint: url-status (link) - ↑ "Half-Yearly Environmental Compliance Report" (PDF). Tata Steel. 2021-11-22. Retrieved 2022-03-02.
{{cite web}}: CS1 maint: url-status (link) - ↑ 10.0 10.1 10.2 10.3 10.4 10.5 10.6 https://web.archive.org/web/20240125055034/https://www.tatasteel.com/corporate/our-organisation/tata-steel-group-companies/. Archived from the original on 25 January 2024.
{{cite web}}: Missing or empty|title=(help) - ↑ 11.0 11.1 https://web.archive.org/web/20211130111104/https://www.business-standard.com/company/tata-steel-long-300/information/company-history. Archived from the original on 30 November 2021.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220119131350/https://www.business-standard.com/company/tata-steel-long-300/information/company-history.
{{cite web}}: Check|archive-url=value (help); Missing or empty|title=(help) - ↑ 13.0 13.1 13.2 13.3 13.4 13.5 13.6 13.7 (PDF) https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2022.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ 14.0 14.1 14.2 14.3 14.4 14.5 14.6 14.7 (PDF) https://web.archive.org/web/20240309063544/https://environmentclearance.nic.in/writereaddata/Online/TOR/22_Sep_2017_184405673N0QNWCYAAnnexure-PFR.pdf. Archived from the original (PDF) on 09 March 2024.
{{cite web}}: Check date values in:|archive-date=(help); Missing or empty|title=(help) - ↑ 15.0 15.1 15.2 https://web.archive.org/web/20211231142616/https://economictimes.indiatimes.com/industry/indl-goods/svs/steel/tata-sponge-may-invest-rs-3000-crore-to-set-up-steel-manufacturing-facility/articleshow/65347353.cms. Archived from the original on 31 December 2021.
{{cite web}}: Missing or empty|title=(help) - ↑ 16.0 16.1 16.2 16.3 16.4 16.5 (PDF) https://www.tatasteellp.com/agm-digital-report/pdf/tspl-ir-2020-21.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20170726171101/http://www.projectstoday.com:80/News/Tata-Sponge-Iron-approves-setting-up-steel-plant-in-Odisha. Archived from the original on 26 July 2017.
{{cite web}}: Missing or empty|title=(help) - ↑ https://one.oecd.org/document/DSTI/SC%282022%2912/FINAL/en/pdf.
{{cite web}}: Missing or empty|title=(help)
