ArcelorMittal Dofasco steel plant

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ArcelorMittal Dofasco steel plant, also known as ArcelorMittal Hamilton; ArcelorMittal Flat Carbon Steel Canada, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Hamilton, Ontario, Canada.

Location

The map below shows the exact location of the plant in Hamilton, Ontario, Canada:

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  • Location: Hamilton, 1330 Burlington St. E., Ontario, Canada, L8N 3J5
  • Coordinates (WGS 84): 43.269255, -79.804858 (exact)

Background

The ArcelorMittal Dofasco plant began operating in 1912. The plant was purchased by ArcelorMittal in 2006 (the largest steel company in the world), who outbid a German steelmaker rival, ThyssenKrupp.

Environmental Concerns

In 2014, the company paid around half a million CAD after pleading guilty to violating air quality standards in 2012.[1] In 2015, an instrument failure released a large amount of iron oxide dust into the atmosphere.[2] In 2018, another large black plume of dust was released from the plant. The company was fined more than $268,750 CAD in 2021 for this incident.[3]

Transition

In July 2021, an 2400-thousand tonne expansion to the ArcelorMittal Dofasco plant was proposed, with an anticipated completion date of 2028. The expansion represents a 1.756 billion CAD investment (with 400 million CAD coming from federal government support).[4] The new extension is meant to be a transition away from BF-BOF furnace steelmaking to the greener DRI-EAF production; it should reduce emissions at the plant by 60%.[5] According to Newswire, this project, along with the Algoma Steel project announced on July 5, 2021, will reduce Canada's greenhouse gas emissions by up to 6 million tonnes per year.[4]

Low-emissions/green steelmaking

This steel plant is associated with a green steel project tracked in the Green Steel Tracker. Details about the project are included below.

Table 1: Green Steel Project Details

All references for the above data are available in the Green Steel Tracker.
Project 1
Company ArcelorMittal
Company has climate goals? Yes
Location Hamilton, Canada
Project name ArcelorMittal Dofasco DRI
Project website Not available
Project scale Full scale
Project status Announced
Year to be online 2028
Technology to be used NG-DRI to H-DRI
Technology details Planned gradual phase our of NG-DRI to H-DRI & EAF
Iron production capacity (million tonnes per year) 2
Steel production capacity (million tonnes per year) 2
CO2 capture (million tonnes CO2 per year) Not applicable
Hydrogen generation capacity(MW) Not applicable
Investment size 1417
Date of announcement 2021-07-30

Plant Details

Table 2: General Plant Details

Phase Plant status Announced date Construction date Start date Pre-retirement announcement date Retired date Workforce size
Main plant Operating[6] 1912[6] 5000[7]
Closure Operating pre-retirement[8] 2021-07[9][10] 2028[8]
Closure Operating pre-retirement[8] 2021-07[9][10] 2028[8]
Expansion Announced[11][12] 2021-07[10] 2023-01[10] 2028[11][12]

Table 3: Ownership and Parent Company Information

Phase Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant ArcelorMittal SA [100.0%] 5000030092 [100%] E100001000348 [5%] ArcelorMittal Dofasco Inc[13] 5044365193 E100001000495

Table 4: Process and Products

Phase Steel product category Steel products Steel sector end users ISO 14001 Main production equipment Detailed production equipment
Main plant finished rolled[14] hot rolled, cold rolled, galvanized, galvanneal, pre-painted products, tinplate, tubular[15] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16][17] 2022[18] BF, BOF, EAF[19] 2 coking plants (plant #2 (106 ovens, began in 1967), plant #3 (35 ovens, began in 1978)); 1 BOF (began in 1978); EAF (# unknown)[19][14][20][20][20]
Closure finished rolled[14] hot rolled, cold rolled, galvanized, galvanneal, pre-painted products, tinplate, tubular[15] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16][17] BF, BOF[19] 1 BOF (began in 1978)[11][12]
Closure finished rolled[14] hot rolled, cold rolled, galvanized, galvanneal, pre-painted products, tinplate, tubular[15] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16][17] BF, BOF[19] 1 BOF (began in 1978)[11][12]
Expansion finished rolled[14] hot rolled, cold rolled, galvanized, galvanneal, pre-painted products, tinplate, tubular[15] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[16][17] DRI, EAF[11][12] 1 Energiron DRI; EAF (# unknown)[11][12][21]

Table 5: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 1350 TTPA[20] 1350 TTPA[20]
Closure mothballed [20][22] [20][22]
Closure operating pre-retirement 2700 TTPA[20][22] 2700 TTPA[20][22]
Expansion announced 2400 TTPA[11][12] 2400 TTPA[11][12]

Table 6: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Sponge iron/DRI capacity Nominal iron capacity (total)
Main plant operating
Closure mothballed 716 TTPA[20][22][23] 716 TTPA[20][22][23]
Closure operating pre-retirement 2308 TTPA[20][22][23] 2308 TTPA[20][22][23]
Expansion announced 2500 TTPA[10][21] 2500 TTPA[10][21]

Table 7: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Coke Pellets
Main plant >0 TTPA[24] >0 TTPA[25]
Closure
Closure
Expansion

Table 8: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year BOF Production EAF Production Total (all routes)
2020 2700 TTPA[24]
2021 2800 TTPA[26]
2022 1876 TTPA[26] 924 TTPA[26] 2800 TTPA[26]

Table 9: Actual Crude Iron Production by Year (thousand tonnes per annum)

Year BF Production Total (all routes)
2020
2021
2022 1900 TTPA[20] 1900 TTPA

Blast Furnace Details

Table 10: Blast Furnace Details

Unit name Status Announced date Construction date Start date Retired date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
2 operating pre-retirement[27] unknown unknown 1957[28] 2028[8] JNE Group[29][30] 1062 m³[20] 785[20] Decarbonization plan underway: https://www.recyclingtoday.com/article/arcelormittal-adjusting-steel-production-coronavirus/[22] 2005-07[29][28]
3 mothballed[26] unknown unknown 2010[31] 2028[8] 925 m³[20] 716[22] Decarbonization plan underway: https://www.recyclingtoday.com/article/arcelormittal-adjusting-steel-production-coronavirus/[22] 2010[32]
4 operating pre-retirement[27] unknown unknown 1971[23] 2028[8] Hoogoven[33] 1609 m³[20] 1523[23] Decarbonization plan underway: https://www.recyclingtoday.com/article/arcelormittal-adjusting-steel-production-coronavirus/[22] 1998[34][35]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. CBC (2014-05-26). "ArcelorMittal Dofasco fined after guilty pleas to 6 pollution charges | CBC News". CBC News. Retrieved 2021-10-13.{{cite web}}: CS1 maint: url-status (link)
  2. "Instrument failure causes air pollution incident at ArcelorMittal". The Hamilton Spectator. 2015-05-27. ISSN 1189-9417. Retrieved 2021-10-13.
  3. Taekema, Dan (2021-05-27). "ArcelorMittal Dofasco fined more than $260K for cloud of pollution in 2018 | CBC News". CBC. Retrieved 2021-10-13.{{cite web}}: CS1 maint: url-status (link)
  4. 4.0 4.1 Canada, Innovation, Science and Economic Development. "Government investing in Hamilton's steel industry to support good jobs and significantly reduce emissions". www.newswire.ca. Retrieved 2021-10-13.
  5. Coyne, Justine (2021-07-30). "ArcelorMittal plans EAF, DRI investments in Canada". www.spglobal.com. Retrieved 2021-10-13.
  6. 6.0 6.1 https://web.archive.org/web/20220117013717/https://dofasco.arcelormittal.com/. Archived from the original on 17 January 2022. {{cite web}}: Missing or empty |title= (help)
  7. https://web.archive.org/web/20220120130323/https://dofasco.arcelormittal.com/who-we-are/at-a-glance/about-dofasco.aspx?_ga=2.233140315.455241129.1625871093-1647804220.1625871093. Archived from the original on 20 January 2022. {{cite web}}: Missing or empty |title= (help)
  8. 8.0 8.1 8.2 8.3 8.4 8.5 8.6 https://web.archive.org/web/20221017082901/https://corporate.arcelormittal.com/media/press-releases/arcelormittal-decarbonisation-project-in-hamilton-canada-confirmed-with-the-announcement-of-a-cad-500m-investment-by-the-government-of-ontario. Archived from the original on 17 October 2022. {{cite web}}: Missing or empty |title= (help)
  9. 9.0 9.1 https://web.archive.org/web/20230922235737/https://corporate.arcelormittal.com/media/press-releases/arcelormittal-decarbonisation-project-in-hamilton-canada-confirmed-with-the-announcement-of-a-cad-500m-investment-by-the-government-of-ontario/. Archived from the original on 22 September 2023. {{cite web}}: Missing or empty |title= (help)
  10. 10.0 10.1 10.2 10.3 10.4 10.5 https://web.archive.org/web/20221014051953/https://corporate.arcelormittal.com/media/press-releases/arcelormittal-breaks-ground-on-first-transformational-low-carbon-emissions-steelmaking-project/. Archived from the original on 14 October 2022. {{cite web}}: Missing or empty |title= (help)
  11. 11.0 11.1 11.2 11.3 11.4 11.5 11.6 11.7 https://web.archive.org/web/20220124203738/https://www.spglobal.com/platts/en/market-insights/latest-news/electric-power/073021-arcelormittal-plans-eaf-dri-investments-in-canada. Archived from the original on 24 January 2022. {{cite web}}: Missing or empty |title= (help)
  12. 12.0 12.1 12.2 12.3 12.4 12.5 12.6 12.7 https://web.archive.org/web/20220126103700/https://corporate.arcelormittal.com/media/press-releases/arcelormittal-and-the-government-of-canada-announce-investment-of-cad-1-765-billion-in-decarbonization-technologies-in-canada. Archived from the original on 26 January 2022. {{cite web}}: Missing or empty |title= (help)
  13. https://web.archive.org/web/20231029214454/https://northamerica.arcelormittal.com/our-operations/arcelormittal-dofasco. Archived from the original on 29 October 2023. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 14.2 14.3 14.4 (PDF) https://web.archive.org/web/20220121144844/https://factbook2018.arcelormittal.com/~/media/Files/A/Arcelormittal-Factbook-2018/AM_FactBook_2018.pdf. Archived from the original (PDF) on 21 January 2022. {{cite web}}: Missing or empty |title= (help)
  15. 15.0 15.1 15.2 15.3 https://web.archive.org/web/20220117014204/https://dofasco.arcelormittal.com/what-we-do/products.aspx. Archived from the original on 17 January 2022. {{cite web}}: Missing or empty |title= (help)
  16. 16.0 16.1 16.2 16.3 https://web.archive.org/web/20220630080319/https://dofasco.arcelormittal.com/who-we-are/at-a-glance/about-dofasco.aspx. Archived from the original on 30 June 2022. {{cite web}}: Missing or empty |title= (help)
  17. 17.0 17.1 17.2 17.3 https://web.archive.org/web/20220117014128/https://dofasco.arcelormittal.com/what-we-do/markets.aspx. Archived from the original on 17 January 2022. {{cite web}}: Missing or empty |title= (help)
  18. https://web.archive.org/web/20220117014051/https://dofasco.arcelormittal.com/who-we-are/accreditations.aspx. Archived from the original on 17 January 2022. {{cite web}}: Missing or empty |title= (help)
  19. 19.0 19.1 19.2 19.3 https://web.archive.org/web/20220117013956/https://dofasco.arcelormittal.com/who-we-are/at-a-glance/our-history.aspx. Archived from the original on 17 January 2022. {{cite web}}: Missing or empty |title= (help)
  20. 20.00 20.01 20.02 20.03 20.04 20.05 20.06 20.07 20.08 20.09 20.10 20.11 20.12 20.13 20.14 20.15 20.16 20.17 "2020 AIST Coke Oven Roundup". Association for Iron & Steel Technology. January 2020. {{cite magazine}}: Cite magazine requires |magazine= (help)
  21. 21.0 21.1 21.2 https://web.archive.org/web/20231117115643/https://www.recyclingtoday.com/news/arcelormittal-steel-canada-eaf-conversion-dri-recycling/. Archived from the original on 17 November 2023. {{cite web}}: Missing or empty |title= (help)
  22. 22.00 22.01 22.02 22.03 22.04 22.05 22.06 22.07 22.08 22.09 22.10 22.11 https://web.archive.org/web/20210417072135/https://www.recyclingtoday.com/article/arcelormittal-adjusting-steel-production-coronavirus/. Archived from the original on 17 April 2021. {{cite web}}: Missing or empty |title= (help)
  23. 23.0 23.1 23.2 23.3 23.4 23.5 (PDF) https://www.agwaymetals.com/sites/default/files/resources/case%20studies/agwayCSArcelorMittal_102.pdf. {{cite web}}: Missing or empty |title= (help)
  24. 24.0 24.1 (PDF) https://web.archive.org/web/20220129220418/https://corporate-media.arcelormittal.com/media/kl3iewkk/fact-book-2020.pdf. Archived from the original (PDF) on 29 January 2022. {{cite web}}: Missing or empty |title= (help)
  25. (PDF) https://web.archive.org/web/20231029182836/https://corporate.arcelormittal.com/media/pfwpkrrw/arcelor-mittal-fact-book-2022.pdf. Archived from the original (PDF) on 29 October 2023. {{cite web}}: Missing or empty |title= (help)
  26. 26.0 26.1 26.2 26.3 26.4 (PDF) https://corporate.arcelormittal.com/media/3z1ozw5h/arcelor-mittal-fact-book-2021.pdf. {{cite web}}: Missing or empty |title= (help)
  27. 27.0 27.1 https://web.archive.org/web/20221017061327/https://www.spglobal.com/commodityinsights/en/market-insights/latest-news/electric-power/073021-arcelormittal-plans-eaf-dri-investments-in-canada. Archived from the original on 17 October 2022. {{cite web}}: Missing or empty |title= (help)
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  30. https://web.archive.org/web/20211127231029/https://www.jnegroup.com/portfolio-items/blast-furnace/. Archived from the original on 27 November 2021. {{cite web}}: Missing or empty |title= (help)
  31. https://www.thespec.com/news/hamilton-region/2009/11/21/dofasco-to-start-third-furnace.html. {{cite web}}: Missing or empty |title= (help)
  32. (PDF) https://www.steel-insights.com/wp-content/uploads/2014/04/Developments-in-NAFTA-2012.pdf. {{cite web}}: Missing or empty |title= (help)
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  34. https://www.osti.gov/biblio/577458. {{cite web}}: Missing or empty |title= (help)
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