BMM Ispat steel plant

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BMM Ispat steel plant is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Danapura, Karnataka, India.

Location

The map below shows the exact location of the plant in Danapura, Karnataka, India:

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  • Location: #114, Danapur Village, Hospete Taluk, Ballari District, Danapura – 583222, Karnataka, India
  • Coordinates (WGS 84): 15.169720, 76.379710 (exact)

Background

The BMM Ispat steel plant began operating in 2006 as one of BMM's many manufacturing plants.[1] The plant had a DRI plant and Induction Furnaces when it began operating. In 2010, the expansion of the plant from 960 ttpa to 2100 ttpa was started through the addition of blast furnace, DRI units, electric arc furnace and related facilities. Additional DRI plant and a steel making capacity of 1100 ttpa were added in 2011.[2]

In 2018, BMM Ispat officially announced it would be expanding the plant by 1100 ttpa and its power plant by 20 MW, with an anticipated start date of 2023.[3][4] According to the website Market Research, the expansion project cost around US$2,667 million and had been in the works since 2012; reportedly, construction had already commenced in 2017.[5] In FY21, JSW Projects Limited acquired 58.47% stake in BMM Ispat Limited.[6]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Construction date Start date Workforce size Power source
Main plant Operating[7][8] 2006[9] 300[10] Danapuram BMM power station; captive power plants totaling 235 MW (Captive Power Plant 1 95 MW, Captive Power Plant 2 140 MW).[11][12][13]
Expansion Construction[14] 2012[15] 2022[14] [16]
Expansion Construction[14] 2012[15] 2022[14] [16]

Table 2: Ownership and Parent Company Information

Phase Parent company Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant JSW Projects Ltd [58.5%] E100001011472 [58.5%] BMM ISPAT Ltd[11] 5035158229 E100001000460

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users ISO 14001 Main production equipment Detailed production equipment
Main plant semi-finished[17] bars, rebar, flats[17] building and infrastructure[7] 2021[18] BOF, DRI, EAF, other[7] coking plant; sinter plant; pelletizing plant (began in 2012); DRI plant (began in 2011-08, 4x 500 tpd kilns; 2x100 tpd kilns; coal-based); BOF (# unknown); 1 EAF (120-tonne, began in 2015-08); 2 IF[7][17][19][20][9]
Expansion semi-finished[17] bars, rebar, flats[17] building and infrastructure[7] BF, BOF[7] BOF[16]
Expansion semi-finished[17] bars, rebar, flats[17] building and infrastructure[7] BF, BOF[7] BOF[16]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 1000 TTPA[7][21] 1108 TTPA[7][21]
Expansion construction [16][22] [16][22]
Expansion announced 1100 TTPA[16][22] 1100 TTPA[16][22]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Sponge iron/DRI capacity Nominal iron capacity (total)
Main plant operating 760 TTPA[21][9][23][21][9][23][21][9][23][21][9][23][23][23] 760 TTPA[21][9][23][21][9][23][21][9][23][21][9][23][23][23]
Expansion construction 880 TTPA[24] 880 TTPA[24]
Expansion announced [24] [24]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter Coke Pellets
Main plant 2600 TTPA[21] 800 TTPA[9] 2400 TTPA[21]
Expansion
Expansion

Blast Furnace Details

Table 7: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
unknown construction[14] 2022-04-28[24] 2022[14] unknown[16] Danieli Corus Danieli Top Charging Unit with DANCU Distributor[24][24] 680 m³[24] 880[24] unknown[24][24] unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. Vishal Manju (2014-12-27). "T&d training development of bmm hospet". {{cite journal}}: Cite journal requires |journal= (help)
  2. "Environmental Impact Assessment for the Brownfield Expansion of Integrated Steel Plant from 0.96 MTPA to 2.1 MTPA at Danapura, Nagalapura, Danayakanakere, Byalakundi and Garaga villages, Hosapete taluk, Vijayanagara (Ballari) district, Karnataka state" (PDF). Karnataka State Pollution Control Board. Retrieved 24 December, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  3. "Latest Developments in Steelmaking Capacity" (PDF). OECD. 2021. Retrieved 2022-02-26.{{cite web}}: CS1 maint: url-status (link)
  4. IbisResearch (2018-02-13). "BMM Ispat to expand its steel plant in Danapura". Metal Industry News. Retrieved 2022-02-26.
  5. "BMML – Hospet Steel Manufacturing Plant Expansion – Karnataka - Project Profile". Market Research. Retrieved 2022-02-26.{{cite web}}: CS1 maint: url-status (link)
  6. "Press Release" (PDF). Care Edge Ratings. 30 May, 2022. Retrieved 24 December, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  7. 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 https://web.archive.org/web/20211220102158/http://bmm.in/steel/manufacturing/steel-melt-shop/. Archived from the original on 20 December 2021. {{cite web}}: Missing or empty |title= (help)
  8. https://web.archive.org/web/20220126004359/https://www.cppinvestments.com/public-media/headlines/2020/cpp-investments-supports-jsw-projects-strategic-investment-in-bmm-ispat. Archived from the original on 26 January 2022. {{cite web}}: Missing or empty |title= (help)
  9. 9.00 9.01 9.02 9.03 9.04 9.05 9.06 9.07 9.08 9.09 9.10 (PDF) https://web.archive.org/web/20190312030208/http://bmm.in/wp-content/themes/bmm_steels/pdf/Stage-2%20Jan-15.pdf. Archived from the original (PDF) on 12 March 2019. {{cite web}}: Missing or empty |title= (help)
  10. https://web.archive.org/web/20220120181226/https://www.exporthub.com/bmm-ispat-ltd/profile.html. Archived from the original on 20 January 2022. {{cite web}}: Missing or empty |title= (help)
  11. 11.0 11.1 https://web.archive.org/web/20220111173137/http://bmm.in/. Archived from the original on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  12. https://web.archive.org/web/20211215215801/http://bmm.in/power/captive-power-plant1/. Archived from the original on 15 December 2021. {{cite web}}: Missing or empty |title= (help)
  13. https://web.archive.org/web/20211215215744/http://bmm.in/power/captive-power-plant-2/. Archived from the original on 15 December 2021. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 14.2 14.3 14.4 14.5 https://www.spglobal.com/commodityinsights/en/market-insights/latest-news/metals/042922-indias-jindal-stainless-bmm-ispat-to-add-3-mil-mtyear-of-crude-steel-output-from-2023. {{cite web}}: Missing or empty |title= (help)
  15. 15.0 15.1 https://www.globaldata.com/store/report/bmml-hospet-steel-manufacturing-plant-expansion-karnataka/. {{cite web}}: Missing or empty |title= (help)
  16. 16.0 16.1 16.2 16.3 16.4 16.5 16.6 16.7 16.8 (PDF) https://web.archive.org/web/20220111173338/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2021.pdf. Archived from the original (PDF) on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  17. 17.0 17.1 17.2 17.3 17.4 17.5 17.6 https://web.archive.org/web/20211220143031/http://bmm.in/steel/manufacturing/merchant-bar-mill/. Archived from the original on 20 December 2021. {{cite web}}: Missing or empty |title= (help)
  18. https://web.archive.org/web/20211220052110/http://bmm.in/about-bmm/quality-check-certificates/. Archived from the original on 20 December 2021. {{cite web}}: Missing or empty |title= (help)
  19. https://web.archive.org/web/20211215215818/http://bmm.in/projects/blast-furnace/. Archived from the original on 15 December 2021. {{cite web}}: Missing or empty |title= (help)
  20. https://web.archive.org/web/20211220102208/http://bmm.in/steel/manufacturing/sponge-iron-plant/. Archived from the original on 20 December 2021. {{cite web}}: Missing or empty |title= (help)
  21. 21.00 21.01 21.02 21.03 21.04 21.05 21.06 21.07 21.08 21.09 21.10 21.11 https://web.archive.org/web/20211220052120/http://bmm.in/about-bmm/capacities/. Archived from the original on 20 December 2021. {{cite web}}: Missing or empty |title= (help)
  22. 22.0 22.1 22.2 22.3 https://web.archive.org/web/20220126132403/https://metal.industry-report.net/2018/02/13/metal-180/. Archived from the original on 26 January 2022. {{cite web}}: Missing or empty |title= (help)
  23. 23.00 23.01 23.02 23.03 23.04 23.05 23.06 23.07 23.08 23.09 23.10 23.11 (PDF) https://kspcb.karnataka.gov.in/sites/default/files/inline-files/Exe_Sum_English_Integrated_Steel_Plant_Vijayanagar.pdf. {{cite web}}: Missing or empty |title= (help)
  24. 24.00 24.01 24.02 24.03 24.04 24.05 24.06 24.07 24.08 24.09 24.10 https://web.archive.org/web/20220522165520/https://www.danieli.com/en/news-media/news/new-880-000-tpy-danieli-corus-compact-blast-furnace-complex_37_718.htm. Archived from the original on 22 May 2022. {{cite web}}: Missing or empty |title= (help)

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