SAIL Bhilai steel plant

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SAIL Bhilai steel plant, also known as BSP, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Bhilai, Chhattisgarh, India.

Location

The map below shows the exact location of the plant in Bhilai, Chhattisgarh, India:

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  • Location: Bhilai Steel Plant, Bhilai, Chhattisgarh 490021, India
  • Coordinates (WGS 84): 21.185157, 81.394207 (exact)

Background

SAIL has Maharatna CPSE (Central Public Sector Enterprise) status by the Government of India under the Ministry of Steel.[1]

Bhilai Steel Plant (BSP) was set up in 1955 with the help of the then USSR and began production in 1959.[2] BSP is India's largest producer & supplier of rails for the Indian Railways.[3] The Surakachhar coal mine supplies coal to the facility. The plant upgraded its blast furnace 7 in 2006-07.[4]

The plant is currently increased capacity to 7 mtpa from 4 mtpa, under the SAIL-wide Modernisation-cum-expansion plan (MODEX).[5] It involved installing a 4,060 m3 blast furnace with hot metal production capacity of 8,000 tonnes per day, augmenting existing steel melting shop-II and setting up a third steel melting shop housing BOF technology.[4][6] According to the SAIL website the expansion has been completed and facilities installed.[7]

In December 2019, SAIL announced another expansion plan of 3 mtpa for the plant, the documentation work and feasibility study of which is expected to commence by 2024-25.[8]The expansion is expected to be completed by 2025.[9]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Construction date Start date Workforce size Power source Iron ore source
Main plant Operating[10] – – 1959[11] 13279[12] Bhilai Steel power station[13] Captive mine at Dalli-Rajhara Iron Ore Complex, 80 kms from Bhilai.[14]
Expansion Operating[15][16] – – 2018[16] – – Captive mine at Dalli-Rajhara Iron Ore Complex, 80 kms from Bhilai.[14]
Expansion Announced[15][17] 2021[15][17] 2025[18][19] 2030[20] – – –

Table 2: Ownership and Parent Company Information

Phase State-owned entity status Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant Partial Steel Authority of India Ltd [100%] 4295872623 [100%] E100001000397 [65%]; E100001000520 [9.4%] Steel Authority of India Ltd[21] 4295872623 E100001000703

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Main production equipment Detailed production equipment
Main plant semi-finished[22] semis, rails, wire rods, plates[22] automotive; building and infrastructure; energy; transport[23] yes[10] yes[10] BF, BOF[22] coking plant (8 batteries of 65 ovens, 3 batteries of 67 ovens); 2 sinter plants; 3 BOF (3x110/130-tonne); 4 THF (4x250-tonne)[14]
Expansion semi-finished[22] semis, rails, wire rods, plates[22] automotive; building and infrastructure; energy; transport[23] – – BF, BOF[15] 3 BOF (SMS 3; 180-tonnes each)[15]
Expansion semi-finished[22] semis, rails, wire rods, plates[22] automotive; building and infrastructure; energy; transport[23] – – BOF[15] BOF[20]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 3000 TTPA[10][20][24][25][10][20][24][25][10][20][24][25] 3000 TTPA[10][20][24][25][10][20][24][25][10][20][24][25]
Expansion operating 4000 TTPA[15][15][15] 4000 TTPA[15][15][15]
Expansion announced 3000 TTPA[18][20] 3000 TTPA[18][20]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Nominal iron capacity (total)
Main plant operating 4700 TTPA[10][10][10][10][10] 4700 TTPA[10][10][10][10][10]
Expansion operating 2800 TTPA[15][26] 2800 TTPA[15][26]
Expansion announced – –

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter Coke
Main plant 9235 TTPA[15][27] 3940 TTPA[15][27]
Expansion 537 TTPA[27] –
Expansion – –

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year BOF Production Total (all routes)
2020 4240 TTPA[28] 4240 TTPA
2021 – 0 TTPA
2022 5215 TTPA[29] 5215 TTPA

Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum)

Year BF Production Total (all routes)
2020 5759 TTPA[30] 5759 TTPA
2021 4600 TTPA[28] 4600 TTPA
2022 5420 TTPA[29] 5420 TTPA

Blast Furnace Details

Table 9: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
1 operating[14][31] unknown unknown 1959[32] The Soviet Union[33][34][32] 1033 m³[14][31] 568[10] unknown 2018-08-01[35]
4 operating[14][31] unknown unknown unknown The Soviet Union[33][34][32] 1719 m³[14][31] 945[10] unknown 2021-08-25[27][36]
5 operating[14][31] unknown unknown unknown The Soviet Union[33][34][32] 1719 m³[14][31] 945[10] unknown 2020-09-07[37]
6 operating[14][31] unknown unknown 1971[33] Heavy Engineering Corporation; the Soviet Union[33][34][32] 1719 m³[14][31] 945[10] unknown 2014-07-30[38]
7 operating[14][31] unknown unknown 2007[39] MECON (Govt. of India); Danieli Corus[40][39] 2355 m³[14][31] 1295[10] unknown 2022-10-26[41][42]
8 operating[15] unknown unknown 2018-02[20] Paul Wurth; Larsen & Toubro; MECON (Govt. of India); Saint-Gobain (parts) Paul Wurth Blast Furnace Design[34][43][40][39] 4060 m³[15][26] 2800[15][26] Top recovery turbine, Waste heat recovery system[26] unknown

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. ↑ Steel Authority of India Limited, Steel Authority of India Limited, Retrieved on: May 19, 2020
  2. ↑ "The Bhilai Steel Plant". Field to Factory. Retrieved 11 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  3. ↑ "Bhilai Steel Plant | SAIL". sail.co.in. Retrieved 2023-10-11.
  4. ↑ 4.0 4.1 "Bhilai Steel Plant's Modernisation & Expansion Programme Gains Momentum" (PDF). SAIL. 31 May, 2012. Retrieved 11 October, 2023. {{cite web}}: Check date values in: |access-date= and |date= (help)CS1 maint: url-status (link)
  5. ↑ "SAIL's Bhilai Steel Plant to enhance production capacity". BusinessLine. Retrieved 2023-10-11.
  6. ↑ "Facilities | SAIL". sail.co.in. Retrieved 2023-10-11.
  7. ↑ "Facilities | SAIL". sail.co.in. Retrieved 2023-11-06.
  8. ↑ "SAIL's Bhilai Steel Plant to enhance production capacity". BusinessLine. Retrieved 2023-10-11.
  9. ↑ "Latest developments in steelmaking capacity" (PDF). OECD. 2022. Retrieved 11 October, 2023. {{cite web}}: Check date values in: |access-date= (help)CS1 maint: url-status (link)
  10. ↑ 10.00 10.01 10.02 10.03 10.04 10.05 10.06 10.07 10.08 10.09 10.10 10.11 10.12 10.13 10.14 10.15 10.16 10.17 10.18 10.19 10.20 10.21 10.22 10.23 https://web.archive.org/web/20220119231332/https://sail.co.in/en/plants/about-bhilai-steel-plant. Archived from the original on 19 January 2022. {{cite web}}: Missing or empty |title= (help)
  11. ↑ https://web.archive.org/web/20030405121223/http://www.fieldtofactory.lse.ac.uk/SteelPlantHistory.htm. {{cite web}}: Check |archive-url= value (help); Missing or empty |title= (help)
  12. ↑ (PDF) https://web.archive.org/web/20240125061008/https://steel.gov.in/sites/default/files/Annual%20Report-Ministry%20of%20Steel%202020-21.pdf. Archived from the original (PDF) on 25 January 2024. {{cite web}}: Missing or empty |title= (help)
  13. ↑ https://web.archive.org/web/20220205165844/https://www.gem.wiki/Bhilai_Steel_power_station. Archived from the original on 05 February 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  14. ↑ 14.00 14.01 14.02 14.03 14.04 14.05 14.06 14.07 14.08 14.09 14.10 14.11 14.12 https://web.archive.org/web/20220125091205/http://www.sail.co.in/bhilai-steel-plant/facilities. Archived from the original on 25 January 2022. {{cite web}}: Missing or empty |title= (help)
  15. ↑ 15.00 15.01 15.02 15.03 15.04 15.05 15.06 15.07 15.08 15.09 15.10 15.11 15.12 15.13 15.14 15.15 15.16 15.17 15.18 https://web.archive.org/web/20211118102901/https://sail.co.in/en/plants/bhilai-steel-plant/facilities. Archived from the original on 18 November 2021. {{cite web}}: Missing or empty |title= (help)
  16. ↑ 16.0 16.1 https://web.archive.org/web/20210428091312/https://www.psuconnect.in/news/sail-bhilai-steel-plant-blast-furnace-8-created-history-by-surpassing-7-mt-milestone/27597. Archived from the original on 28 April 2021. {{cite web}}: Missing or empty |title= (help)
  17. ↑ 17.0 17.1 (PDF) https://web.archive.org/web/20220111173338/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2021.pdf. Archived from the original (PDF) on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  18. ↑ 18.0 18.1 18.2 https://web.archive.org/web/20210126085517/https://www.thehindubusinessline.com/companies/sails-bhilai-steel-plant-to-enhance-production-capacity/article30373857.ece. Archived from the original on 26 January 2021. {{cite web}}: Missing or empty |title= (help)
  19. ↑ (PDF) https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2022.pdf. {{cite web}}: Missing or empty |title= (help)
  20. ↑ 20.00 20.01 20.02 20.03 20.04 20.05 20.06 20.07 20.08 20.09 20.10 https://web.archive.org/web/20210810174828/https://www.financialexpress.com/industry/sail-aims-to-start-next-phase-of-expansion-in-2023-24/2307559/. Archived from the original on 10 August 2021. {{cite web}}: Missing or empty |title= (help)
  21. ↑ https://web.archive.org/web/20220119143642/https://www.qcc.com/firm/dd1f8d7003b654e308bf075d383f6051.html. Archived from the original on 19 January 2022. {{cite web}}: Missing or empty |title= (help)
  22. ↑ 22.0 22.1 22.2 22.3 22.4 22.5 22.6 https://web.archive.org/web/20220519142939/https://sail.co.in/bhilai-steel-plant/about-bhilai-steel-plant. Archived from the original on 19 May 2022. {{cite web}}: Missing or empty |title= (help)
  23. ↑ 23.0 23.1 23.2 https://web.archive.org/web/20200928030623/https://sail.co.in/bhilai-steel-plant/products. Archived from the original on 28 September 2020. {{cite web}}: Missing or empty |title= (help)
  24. ↑ 24.0 24.1 24.2 24.3 24.4 24.5 (PDF) https://web.archive.org/web/20220108035637/https://www.teriin.org/sites/default/files/2020-03/Towards%20a%20Low%20Carbon%20Steel%20Sector%20Report.pdf. Archived from the original (PDF) on 08 January 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  25. ↑ 25.0 25.1 25.2 25.3 25.4 25.5 https://pib.gov.in/newsite/PrintRelease.aspx?relid=81157. {{cite web}}: Missing or empty |title= (help)
  26. ↑ 26.0 26.1 26.2 26.3 26.4 https://web.archive.org/web/20230321205946/https://www.lntecc.com/ferrous-non-ferrous-plants/blast-furnace-construction-at-sail-lnt-construction/. Archived from the original on 21 March 2023. {{cite web}}: Missing or empty |title= (help)
  27. ↑ 27.0 27.1 27.2 27.3 (PDF) https://web.archive.org/web/20180826213417/http://environmentclearance.nic.in:80/writereaddata/Online/TOR/06_Sep_2017_164716813GZWBG2XKAnnexure-PFR.pdf. Archived from the original (PDF) on 26 August 2018. {{cite web}}: Missing or empty |title= (help)
  28. ↑ 28.0 28.1 (PDF) https://web.archive.org/web/20220808195812/https://www.sail.co.in/sites/default/files/2022-02/Performance-highlights-Q3-FY-22.pdf. Archived from the original (PDF) on 08 August 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  29. ↑ 29.0 29.1 (PDF) https://web.archive.org/web/20231011114647/https://sail.co.in/sites/default/files/ticker/2023-09/SAIL_Annual-Report-2022-2023.pdf. Archived from the original (PDF) on 11 October 2023. {{cite web}}: Missing or empty |title= (help)
  30. ↑ Estimated by prorating across SAIL plants https://sail.co.in/sites/default/files/2021-10/Sustainability-Report%202020_2021.pdf
  31. ↑ 31.0 31.1 31.2 31.3 31.4 31.5 31.6 31.7 31.8 31.9 (PDF) https://web.archive.org/web/20211031194233/https://sail.co.in/sites/default/files/steel-plants/2020-03/EC-Bhilai-24.05.19.pdf. Archived from the original (PDF) on 31 October 2021. {{cite web}}: Missing or empty |title= (help)
  32. ↑ 32.0 32.1 32.2 32.3 32.4 https://web.archive.org/web/20230404202832/https://www.rbth.com/economics/2014/08/22/bhilai_steel_plant_chhattisgarhs_icon_of_indo-russian_cooperation_37741. Archived from the original on 04 April 2023. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  33. ↑ 33.0 33.1 33.2 33.3 33.4 (PDF) https://www.jstor.org/stable/pdf/4378206.pdf?refreqid=excelsior%3Af3c4d4ec7831dae2573cd651290b4073&ab_segments=&origin=&initiator=&acceptTC=1. {{cite web}}: Missing or empty |title= (help)
  34. ↑ 34.0 34.1 34.2 34.3 34.4 https://web.archive.org/web/20221203212950/https://www.paulwurth.com/en/one-of-the-largest-blast-furnaces-in-india-employs-paul-wurth-design-and-technologies/. Archived from the original on 03 December 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  35. ↑ https://web.archive.org/web/20240110003023/https://www.facebook.com/291125318169336/posts/bhilai-steel-plant-registers-record-hot-metal-production-productivity-with-4-fur/336936376921563/. Archived from the original on 10 January 2024. {{cite web}}: Missing or empty |title= (help)
  36. ↑ https://web.archive.org/web/20220810193436/https://www.steelguru.com/steel/sail-bhilai-commissions-modernized-blast-furnace-4. Archived from the original on 10 August 2022. {{cite web}}: Missing or empty |title= (help)
  37. ↑ https://www.centralchronicle.in/bf-5-resumes-hot-metal-production-after-capital-repair/. {{cite web}}: Missing or empty |title= (help)
  38. ↑ https://web.archive.org/web/20170806124857/http://www.business-standard.com:80/article/companies/bhilai-steel-plant-completes-capital-repair-of-blast-furnace-in-record-time-114073101874_1.html. Archived from the original on 06 August 2017. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  39. ↑ 39.0 39.1 39.2 https://studylib.net/doc/5535054/design-features-of-indian-blast-furnaces. {{cite web}}: Missing or empty |title= (help)
  40. ↑ 40.0 40.1 https://web.archive.org/web/20220525172438/http://www.meconlimited.co.in/Metals/Iron_Making.aspx. Archived from the original on 25 May 2022. {{cite web}}: Missing or empty |title= (help)
  41. ↑ https://web.archive.org/web/20240322052652/https://newsriveting.com/sail-bsp-shuts-down-blast-furnace-7-for-repairs/. Archived from the original on 22 March 2024. {{cite web}}: Missing or empty |title= (help)
  42. ↑ https://web.archive.org/web/20221028170651/https://newsriveting.com/sail-chairman-inaugurates-bf-7-at-bsp-after-capital-repair/. Archived from the original on 28 October 2022. {{cite web}}: Missing or empty |title= (help)
  43. ↑ (PDF) https://web.archive.org/web/20221128015619/https://www.ceramicsrefractories.saint-gobain.com/sites/hps-mac3-cma-pcr/files/assetbank_media/Iron---Steel-Blast-Furnace-brochure-2022-web-2274441.pdf. Archived from the original (PDF) on 28 November 2022. {{cite web}}: Missing or empty |title= (help)

Resources

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