Khouzestan Steel plant

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Khouzestan Steel plant (مجتمع فولاد اهواز, شرکت فولاد خوزستان), also known as KSC, is a steel plant in Ahvaz, Khouzestan, Iran that operates direct reduced iron (DRI) and electric arc furnace (EAF) technology.

Location

The map below shows the exact location of the plant in Ahvaz, Khouzestan, Iran:

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  • Location: Ahvaz, Khouzestan Province, Iran
  • Coordinates (WGS 84): 31.270091, 48.732904 (exact)

Background

The Khouzestan Steel plant, which began operating in 1989, was the first direct reduced iron and the first electric arc furnace plant in Iran.[1] In the late 2000s, the plant was affected by foreign sanctions in Iran which introduced financial restrictions and increased productions costs for the Khouzestan steel plant.[2]

According to ME Steel, the plant has installed desulfurization technology to reduce emissions.[3] In 2020, the Khouzestan steel plant was used in a case study by Javad et. al. (published in the journal Sustainable Futures) in an effort to identify greener supply chains.[4]

In 2021, the Khouzestan Steel Company announced plans to build a nearby gas-fired power plant, which would cost $355.2 million and enter into commercial operation in 2024.[5] An additional solar power plant is set to go into operation to help power the plant in 2026.[6]

The Khouzestan Steel plant is one of the largest in Iran, with six Direct Reduced Iron (DRI) and six Electric Arc Furnace (EAF) units, totaling a capacity of 5.569 and 3.6 million tons per year respectively.[7]

Ownership Tree

This ownership tree is part of the Global Energy Ownership Tracker, a project of Global Energy Monitor.

Plant Details

Table 1: General Plant Details

Start date Workforce size Power source Iron ore source
1989[8] 7411[9] 500 MW gas fired power plant (expected to start operating in 2024); 600 mwh solar farm (currently in its 2nd phase of construction, to be completed by end of 2026)[10][11][12] unknown

Table 2: Ownership and Parent Company Information

State-owned entity status Parent company Parent company PermID Parent GEM entity ID Owner Owner company PermID Owner GEM entity ID
Full Iranian Mines & Mining Industries Development & Renovation Organization 5000935267 E100000000547 Khouzestan Steel Co [100%][13] 5001102885 E100001010257 [100%]

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Responsible steel Main production equipment
semi-finished[14] bloom, slab, billet[14] unknown yes[8] yes[8] unknown DRI; EAF

Table 4: Plant-level Crude Steel Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
operating 3600[14] 3600[14]

Table 5: Plant-level Crude Iron Production Capacities (thousand tonnes per annum)

1Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status1 Sponge iron/DRI capacity Nominal iron capacity (total)
operating 5569[15][16][17] 5569[15][16][17]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Pellets
NF 6200[18]

Table 7: Actual Plant-level Crude Steel Production by Year (thousand tonnes per annum)

Year EAF production Other/unknown steel production Total (all routes)
2019 3689[19] [19] 3689[19]
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown
2023 unknown unknown
2024 unknown unknown

Table 8: Actual Plant-level Crude Iron Production by Year (thousand tonnes per annum)

Year DRI production Other/unknown iron production
2019 unknown unknown
2020 unknown unknown
2021 unknown unknown
2022 unknown unknown
2023 unknown unknown
2024 unknown unknown

Unit Details

Table 9: Direct Reduced Iron Furnace Details

Unit name Status Construction date Start date Furnace manufacturer and model Furnace type Current capacity (ttpa)
DRI I operating[16] 1989[16] Midrex[16] shaft furnace[16] 683[16]
DRI II operating[16] 1990[16] Midrex[16] shaft furnace[16] 683[16]
DRI III operating[16] 1992[16] Midrex[16] shaft furnace[16] 683[16]
DRI IV operating[16] 2001[17][16] IRITEC Midrex Zam-Zam[17][15][17] shaft furnace[16] 800[15][17]
DRI V operating[16] 2008[16] Midrex Zam-Zam[16] shaft furnace[16] 960[16]
DRI VI operating[15] 2023[16] 2024[20] Midrex Zam-Zam[20][16] shaft furnace[16] 1760[16]

Table 10: Direct Reduced Iron Furnace Reductant Details

Unit name Current or initial reductant Gas reductant
DRI I gas[16][21] syngas (reformed methane)[16][21]
DRI II gas[16][21] syngas (reformed methane)[16][21]
DRI III gas[16][21] syngas (reformed methane)[16][21]
DRI IV gas[16][21] syngas (reformed methane)[16][21]
DRI V gas[16][21] syngas (reformed methane)[16][21]
DRI VI gas[21] syngas (reformed methane)[21]

Table 11: Electric Arc Furnace Details

Unit name Status Start date Current capacity (ttpa) Current size (tonnes)
unknown EAF (1) operating[18] 2019[22] 600[14] 180.0[23]
unknown EAF (2) operating[18] 2019[22] 600[14] 180.0[23]
unknown EAF (3) operating[18] 2019[22] 600[14] 180.0[23]
unknown EAF (4) operating[18] 2019[22] 600[14] 180.0[23]
unknown EAF (5) operating[18] 2019[22] 600[14] 180.0[23]
unknown EAF (6) operating[18] 2019[22] 600[14] 180.0[23]

Table 12: Electric Arc Furnace Feedstock Details

Unit name Scrap-based % scrap % DRI % HBI % sponge iron (unknown if DRI or HBI) % basic/merchant pig iron % granulated pig iron % pig iron (unknown if basic/merchant or granulated) % other iron
unknown EAF (1) yes[9] 8.00[24][9] 0[24][9] 0[24][9] 92.00[24][9] 0[24][9] 0[24][9] 0[24][9] 0[24][9]
unknown EAF (2) yes[9] 8.00[24][9] 0[24][9] 0[24][9] 92.00[24][9] 0[24][9] 0[24][9] 0[24][9] 0[24][9]
unknown EAF (3) yes[9] 8.00[24][9] 0[24][9] 0[24][9] 92.00[24][9] 0[24][9] 0[24][9] 0[24][9] 0[24][9]
unknown EAF (4) yes[9] 8.00[24][9] 0[24][9] 0[24][9] 92.00[24][9] 0[24][9] 0[24][9] 0[24][9] 0[24][9]
unknown EAF (5) yes[9] 8.00[24][9] 0[24][9] 0[24][9] 92.00[24][9] 0[24][9] 0[24][9] 0[24][9] 0[24][9]
unknown EAF (6) yes[9] 8.00[24][9] 0[24][9] 0[24][9] 92.00[24][9] 0[24][9] 0[24][9] 0[24][9]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel plants, a downloadable dataset, and summary data, please visit the Global Iron and Steel Tracker on the Global Energy Monitor website.

References

  1. KSC. "Introduction". KSC. Retrieved 2022-02-12.{{cite web}}: CS1 maint: url-status (link)
  2. Bozorgmehr, Najmeh (2011-10-11). "Sanctions and scandal hit Iranian steel". Financial Times. Retrieved 2022-02-12.{{cite web}}: CS1 maint: url-status (link)
  3. "Khouzestan Steel Company Profile" (PDF). ME Steel. 2018. Retrieved 2022-02-12.{{cite web}}: CS1 maint: url-status (link)
  4. Javad, Mahsa Oroojeni Mohammad; Darvishi, Maryam; Javad, Arash Oroojeni Mohammad (2020-01-01). "Green supplier selection for the steel industry using BWM and fuzzy TOPSIS: A case study of Khouzestan steel company". Sustainable Futures. 2: 100012. doi:10.1016/j.sftr.2020.100012. ISSN 2666-1888.
  5. "Kuzestan Steel Power Plant". Power Technology. 2021-12-06. Retrieved 2022-02-12.{{cite web}}: CS1 maint: url-status (link)
  6. "Iran's Khouzestan Steel Company announces solar power project building funding - Trend.Az". www.trend.az. Retrieved 2025-12-04.
  7. "Introduction". Khouzestan Steel.{{cite web}}: CS1 maint: url-status (link)
  8. 8.0 8.1 8.2 https://web.archive.org/web/20220114111106/https://www.ksc.ir/fa/aboutus-%D9%85%D8%B9%D8%B1%D9%81%DB%8C-%D8%B4%D8%B1%DA%A9%D8%AA. Archived from the original on 2022-01-14. {{cite web}}: Missing or empty |title= (help)
  9. 9.00 9.01 9.02 9.03 9.04 9.05 9.06 9.07 9.08 9.09 9.10 9.11 9.12 9.13 9.14 9.15 9.16 9.17 9.18 9.19 9.20 9.21 9.22 9.23 9.24 9.25 9.26 9.27 9.28 9.29 9.30 9.31 9.32 9.33 9.34 9.35 9.36 9.37 9.38 9.39 9.40 9.41 9.42 9.43 9.44 9.45 9.46 9.47 9.48 9.49 9.50 9.51 9.52 9.53 (PDF) https://web.archive.org/web/20220319033931/https://www.mesteel.com/countries/iran/Khouzestan_Steel_Company.pdf. Archived from the original (PDF) on 2022-03-19. {{cite web}}: Missing or empty |title= (help)
  10. https://newspaper.irandaily.ir/7308/6/2439. {{cite web}}: Missing or empty |title= (help)
  11. https://www.trend.az/iran/3997786.html. {{cite web}}: Missing or empty |title= (help)
  12. https://web.archive.org/web/20230324145851/https://www.power-technology.com/marketdata/kuzestan-steel-power-plant-iran/. Archived from the original on 2023-03-24. {{cite web}}: Missing or empty |title= (help)
  13. https://web.archive.org/web/20220112162444/https://www.ksc.ir/en/home. Archived from the original on 2022-01-12. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 14.2 14.3 14.4 14.5 14.6 14.7 14.8 14.9 https://web.archive.org/web/20220112200502/https://www.ksc.ir/en/introduction. Archived from the original on 2022-01-12. {{cite web}}: Missing or empty |title= (help)
  15. 15.0 15.1 15.2 15.3 15.4 (PDF) https://www.midrex.com/wp-content/uploads/MidrexStatsBook2024.pdf. {{cite web}}: Missing or empty |title= (help)
  16. 16.00 16.01 16.02 16.03 16.04 16.05 16.06 16.07 16.08 16.09 16.10 16.11 16.12 16.13 16.14 16.15 16.16 16.17 16.18 16.19 16.20 16.21 16.22 16.23 16.24 16.25 16.26 16.27 16.28 16.29 16.30 16.31 16.32 16.33 16.34 16.35 16.36 16.37 16.38 "2022 World Direct Reduction Statistics" (PDF). Midrex. 2023-09-12. Archived from the original (PDF) on 2023-11-03.
  17. 17.0 17.1 17.2 17.3 17.4 17.5 https://iritec.co/project-details/%D9%88%D8%A7%D8%AD%D8%AF-%D8%A7%D8%AD%DB%8C%D8%A7-%D9%85%D8%B3%D8%AA%D9%82%DB%8C%D9%85-%D9%85%D8%AF%D9%88%D9%84-%D8%B2%D9%85%D8%B2%D9%85/. {{cite web}}: Missing or empty |title= (help)
  18. 18.0 18.1 18.2 18.3 18.4 18.5 18.6 https://web.archive.org/web/20231203075359/https://www.ksc.ir/en/introduction. Archived from the original on 2023-12-03. {{cite web}}: Missing or empty |title= (help)
  19. 19.0 19.1 19.2 https://web.archive.org/web/20211018013424/http://ahan1400.ir/blog/item_1549977012589/298098450/%D8%A2%D9%85%D8%A7%D8%B1-%D8%AA%D9%88%D9%84%DB%8C%D8%AF-%D8%B4%D8%B1%DA%A9%D8%AA%D9%87%D8%A7%DB%8C-%D9%81%D9%88%D9%84%D8%A7%D8%AF%DB%8C-%D8%AF%D8%B1-%D8%B3%D8%A7%D9%84-98. Archived from the original on 2021-10-18. {{cite web}}: Missing or empty |title= (help)
  20. 20.0 20.1 https://borna.news/fa/news/2068678/%D8%A8%D8%B2%D8%B1%DA%AF%D8%AA%D8%B1%DB%8C%D9%86-%DA%A9%D8%A7%D8%B1%D8%AE%D8%A7%D9%86%D9%87-%D8%A2%D9%87%D9%86-%D8%A7%D8%B3%D9%81%D9%86%D8%AC%DB%8C-%D8%AE%D8%A7%D9%88%D8%B1%D9%85%DB%8C%D8%A7%D9%86%D9%87%D8%B2%D9%85%D8%B2%D9%85-%DB%B3-%D8%A8%D8%A7-%D8%AD%D8%B6%D9%88%D8%B1-%D8%B1%DB%8C%DB%8C%D8%B3-%D8%AC%D9%85%D9%87%D9%88%D8%B1-%D8%B1%D8%B3%D9%85%D8%A7-%D8%A8%D9%87-%D8%A8%D9%87%D8%B1%D9%87-%D8%A8%D8%B1%D8%AF%D8%A7%D8%B1%DB%8C-%D8%B1%D8%B3%DB%8C%D8%AF. {{cite web}}: Missing or empty |title= (help)
  21. 21.00 21.01 21.02 21.03 21.04 21.05 21.06 21.07 21.08 21.09 21.10 21.11 https://chilanonline.com/2018/01/01/16084/. {{cite web}}: Missing or empty |title= (help)
  22. 22.0 22.1 22.2 22.3 22.4 22.5 https://web.archive.org/web/20221006153531/https://one.oecd.org/document/DSTI/SC(2018)2/FINAL/en/pdf. Archived from the original on 2022-10-06. {{cite web}}: Missing or empty |title= (help)
  23. 23.0 23.1 23.2 23.3 23.4 23.5 (PDF) https://www.mesteel.com/countries/iran/Khuzestan_Steel_Co.pdf. {{cite web}}: Missing or empty |title= (help)
  24. 24.00 24.01 24.02 24.03 24.04 24.05 24.06 24.07 24.08 24.09 24.10 24.11 24.12 24.13 24.14 24.15 24.16 24.17 24.18 24.19 24.20 24.21 24.22 24.23 24.24 24.25 24.26 24.27 24.28 24.29 24.30 24.31 24.32 24.33 24.34 24.35 24.36 24.37 24.38 24.39 24.40 24.41 24.42 24.43 24.44 24.45 24.46 (PDF) https://gmk.center/wp-content/uploads/2020/09/Khouzestan-Steel-Master-Plan.pdf. {{cite web}}: Missing or empty |title= (help)

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