Kobe Kakogawa Works steel plant

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Kobe Kakogawa Works steel plant, also known as Kabushiki Gaisha Kobe Seikosho Kakogawa Works, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Kakogawa, Kansai, Japan.

Location

The map below shows the exact location of the plant in Kakogawa, Kansai, Japan:

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  • Location: 1, Kanazawacho, Kakogawa, Hyogo, 675-0137, Japan
  • Coordinates (WGS 84): 34.720268, 134.826275 (exact)

Background

In 2020, Kobe Steel reached a non-binding agreement with Vale and Mitsui to work on low-CO2 iron making, specifically Midrex Technologies DRI.[1] It's still unclear when or where Kobe will build DRI plant, however.

In May 2022, Kobe Steel in a statement said that its "Kobenable Steel" will utilize a blast furnace process that involves charging a large amount of hot-briquetted iron. The HBI utilized in the process is produced by the MIDREX® Process.[2]

Between April to June 2023, the company successfully demonstrated the technology that reduced CO2 emissions by 25%.[3]

Plant Details

Table 1: General Plant Details

Plant status Start date Workforce size
Operating[4] 1970[5] 2505[6]
Operating[4] 1970[5] 2505[6]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Kobe Steel Ltd [100%] 4295877348 [100%] E100000000647 Kobe Steel Ltd[7] 4295877348 E100000000647

Table 3: Process and Products

Steel product category Steel products Steel sector end users ISO 14001 Main production equipment Detailed production equipment
semi-finished; finished rolled[4] plates, sheets, wire rods[4] automotive; building and infrastructure; tools and machinery; transport[4] yes[8] BF, BOF[4] coking plant; sinter plant; pelletizing plant; 3 BOF (3x240-tonne)[4][9][6]
semi-finished; finished rolled[4] plates, sheets, wire rods[4] automotive; building and infrastructure; tools and machinery; transport[4] yes[8] BF, BOF[4] coking plant; sinter plant; pelletizing plant; 3 BOF (3x240-tonne)[4][9][6]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status* Basic oxygen furnace steelmaking capacity Nominal crude steel capacity (total)
operating 6000 TTPA[6][10][6][10][6][10] 6000 TTPA[6][10][6][10][6][10]
mothballed [6][10][6][10][6][10] [6][10][6][10][6][10]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Capacity operating status* Blast furnace capacity Nominal iron capacity (total)
operating 3861 TTPA[11][11][11] 3861 TTPA[11][11][11]
mothballed 7936 TTPA[11][11][11] 7936 TTPA[11][11][11]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter Coke Pellets
>0 TTPA >0 TTPA >0 TTPA[12]
>0 TTPA >0 TTPA >0 TTPA[12]

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year BOF Production Total (all routes)
2020 5810 TTPA[13] 5810 TTPA
2021 6590 TTPA[13] 6590 TTPA
2022 6190 TTPA[13] 6190 TTPA

Blast Furnace Details

Table 8: Blast Furnace Details

Unit name Status Announced date Construction date Start date Retired date Current size Current capacity (ttpa) Decarbonization technology Most recent relining
1 mothballed[14][15] unknown unknown 1970-08[16] 4550 m³[6] 3631[11] "kobenable" steel, using HBI in the blast furnace[17] 1988-01[16]
2 mothballed[6][18][14] unknown unknown 1973-01[16] 2017 5400 m³[19] 4305[11] unknown 2007-05[16]
3 operating[6] unknown unknown 1978-02[16] 4844 m³[6] 3861[11] A demonstration was run using this BF using the Midrex process with hydrogen as a reductant, cutting up to 20% of emissions. Now advertising "kobenable" steel using HBI in the blast furnace. [20][17][21][22][23] 2016-12-23[24][9]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. "Kobe Steel, Vale and Mitsui to work on low CO2 ironmaking". Reuters. 2020-07-13. Retrieved 2022-03-07.
  2. "Kobe Steel Unveils Low-CO₂ Blast Furnace Steel". AIST. 17 May 2022. Retrieved 21 February 2024.{{cite web}}: CS1 maint: url-status (link)
  3. "Kobe Steel cuts BF carbon emissions by 25% at Kakogawa Works with new technology". www.steelorbis.com. Retrieved 2024-02-21.
  4. 4.00 4.01 4.02 4.03 4.04 4.05 4.06 4.07 4.08 4.09 4.10 4.11 https://web.archive.org/web/20220421194559/https://www.kobelco.co.jp/english/products/visual_tour/kakogawa_works/. Archived from the original on 21 April 2022. {{cite web}}: Missing or empty |title= (help)
  5. 5.0 5.1 https://web.archive.org/web/20220709123736/https://www.kobelco.co.jp/english/about_kobelco/outline/integrated-reports/index.html. Archived from the original on 09 July 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  6. 6.00 6.01 6.02 6.03 6.04 6.05 6.06 6.07 6.08 6.09 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 6.18 6.19 https://web.archive.org/web/20220121171055/https://www.kobelco.co.jp/english/steel/locations/index.html. Archived from the original on 21 January 2022. {{cite web}}: Missing or empty |title= (help)
  7. https://web.archive.org/web/20220112163205/https://www.kobelco.co.jp/english/about_kobelco/kobesteel/locations/domestic/index.html. Archived from the original on 12 January 2022. {{cite web}}: Missing or empty |title= (help)
  8. 8.0 8.1 (PDF) https://web.archive.org/web/20220318083614/https://www.kobelco.co.jp/english/about_kobelco/csr/environment/2012/14001.pdf. Archived from the original (PDF) on 18 March 2022. {{cite web}}: Missing or empty |title= (help)
  9. 9.0 9.1 9.2 https://web.archive.org/web/20171021104935/http://www.kobelco.co.jp:80/english/releases/2014/1189522_13891.html. Archived from the original on 21 October 2017. {{cite web}}: Missing or empty |title= (help)
  10. 10.00 10.01 10.02 10.03 10.04 10.05 10.06 10.07 10.08 10.09 10.10 10.11 https://web.archive.org/web/20220126133957/https://www.reuters.com/article/kobesteel-furnace/japans-kobe-steel-to-shut-blast-furnace-in-2017-18-idUSL3N0EA20S20130529. Archived from the original on 26 January 2022. {{cite web}}: Missing or empty |title= (help)
  11. 11.00 11.01 11.02 11.03 11.04 11.05 11.06 11.07 11.08 11.09 11.10 11.11 11.12 11.13 11.14 (PDF) https://web.archive.org/web/20220224072927/http://www.gov.cn/zhengce/zhengceku/2021-05/07/5605092/files/4362a77483354513be0fc81be53a4a64.pdf. Archived from the original (PDF) on 24 February 2022. {{cite web}}: Missing or empty |title= (help)
  12. 12.0 12.1 https://web.archive.org/web/20220618155737/https://www.kobelco.co.jp/english/ktr/ktr_38.html. Archived from the original on 18 June 2022. {{cite web}}: Missing or empty |title= (help)
  13. 13.0 13.1 13.2 (PDF) https://web.archive.org/web/20240125235953/https://www.kobelco.co.jp/english/about_kobelco/outline/integrated-reports/files/integrated-reports2023_e.pdf. Archived from the original (PDF) on 25 January 2024. {{cite web}}: Missing or empty |title= (help)
  14. 14.0 14.1 (PDF) https://web.archive.org/web/20220207220912/https://www.kobelco.co.jp/english/ktr/pdf/ktr_38/038-045.pdf. Archived from the original (PDF) on 07 February 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  15. (PDF) https://web.archive.org/web/20180203224255/http://annualreports.com/HostedData/AnnualReportArchive/k/OTC_KBSTF_2008.pdf. Archived from the original (PDF) on 03 February 2018. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  16. 16.0 16.1 16.2 16.3 16.4 (PDF) https://www.kobelco.co.jp/products/download/steel-aluminum/files/kakogawa_works_e/kakogawa_works_e.pdf. {{cite web}}: Missing or empty |title= (help)
  17. 17.0 17.1 https://web.archive.org/web/20220819200014/https://www.aist.org/news/steel-news/2022/may/kobe-steel-unveils-low-co%E2%82%82-blast-furnace-steel. Archived from the original on 19 August 2022. {{cite web}}: Missing or empty |title= (help)
  18. (PDF) https://static.aminer.org/pdf/PDF/000/220/833/flexible_manufacturing_and_high_performance_system_for_steel_plants.pdf. {{cite web}}: Missing or empty |title= (help)
  19. https://web.archive.org/web/20240126000057/https://www.coursehero.com/file/149802273/blastfurnacepdf/. Archived from the original on 26 January 2024. {{cite web}}: Missing or empty |title= (help)
  20. https://web.archive.org/web/20220929232502/https://www.h2bulletin.com/japans-kobe-steel-technology-can-cut-blast-furnace-emission-by-20/. Archived from the original on 29 September 2022. {{cite web}}: Missing or empty |title= (help)
  21. https://web.archive.org/web/20240126000204/https://www.steelorbis.com/steel-news/latest-news/kobe-steel-cuts-bf-carbon-emissions-by-25-at-kakogawa-works-with-new-technology-1311037.htm. Archived from the original on 26 January 2024. {{cite web}}: Missing or empty |title= (help)
  22. https://web.archive.org/web/20240126000313/https://www.acnnewswire.com/press-release/english/75242/. Archived from the original on 26 January 2024. {{cite web}}: Missing or empty |title= (help)
  23. https://web.archive.org/web/20240126000359/https://issuu.com/quartzbusinessmedia/docs/sustainable_steel_strategies_summit_september_2022/s/16887845. Archived from the original on 26 January 2024. {{cite web}}: Missing or empty |title= (help)
  24. https://web.archive.org/web/20170708094209/http://www.kobelco.co.jp:80/english/releases/1196084_15581.html. Archived from the original on 08 July 2017. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)

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