Metinvest Zaporizhstal steel plant

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Metinvest Zaporizhstal steel plant (Металлургический комбинат "Запорожсталь" (Russian)), also known as Zaporizhstal Integrated Iron & Steel Works (P)JSC; Zaporizhstal Iron & Steel Works PJSC, is a basic oxygen furnace (BOF) steel plant operating in Zaporizhzhia, Ukraine.

Location

The map below shows the exact location of the plant in Zaporizhzhia, Ukraine:

Loading map...
  • Location: Pivdenne Hwy, 72, Zaporizhzhia, Zaporiz'ka oblast, Ukraine, 69061
  • Coordinates (WGS 84): 47.868380, 35.161773 (exact)

Background

Zaporizhstal works closely with Zaporizhzhia Coke Plant and Zaporizhogneupor, which are both controlled by Metinvest Holding.[1] Zaporizhzhia Coke Plant (Запорожкокс, Russian) supplies coke to Zaporizhstal.[2]

The plant was mothballed in March 2022 due to the Russian invasion of Ukraine.[3] At the end of March, rolling shop resumed operations but steel production remained suspended.[4] As of August 2022, the plant was operating at 50% capacity including steel-making.[5][6][7] The plant resumed iron-making operations with the blast furnaces #3 and #4 in April 2022.[8] Blast furnace #2 restarted in March 2023.[9] As of December 2023, the plant is operating at 70% capacity.[10]

New OHF proposal

A new 3200 TTPA BOF was planned to replace some of the existing OHFs by 2022.[11][12][13][14]

Plant Details

Table 1: General Plant Details

Phase Plant status Start date Retired date Workforce size
Main plant Operating[15] 1933[16] – 12000[17]
Expansion Cancelled[18][19][20][21] 2025[18][19][22] 2022[18][19][20][21] –
Main plant Operating[15] 1933[16] – 12000[17]

Table 2: Ownership and Parent Company Information

Phase Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant PAT Zaporizhstal-AH [49.9%]; SCM Holdings Ltd [34.9%]; SMART Holding Group [11.6%]; other [3.6%] 5050897995 [49.9%]; unknown [34.9%]; unknown [11.6%]; unknown [3.6%] E100000131035 [49.9%]; E100001000695 [34.9%]; E100000131161 [11.6%]; E100000001753 [3.6%] Zaporiz'kyi Metalurhiinyi Kombinat Zaporizhstal' PAT[23] 4297042342 E100000130816

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users Main production equipment Detailed production equipment
Main plant finished rolled[24] hot-rolled coil; hot-rolled sheets; cold-rolled sheets; carbon and low-alloy steel coils; steel strips; black tin[24] automotive; steel packaging; tools and machinery; transport[25] BF, OHF[16] sinter plant (rebuilt in 2013, 6 machines); 4 BF; 7 OHF (OHF#1 and OHF#2 (began in 1935)); 1 THF (began in 1974)[16][24]
Expansion finished rolled[24] hot-rolled coil; hot-rolled sheets; cold-rolled sheets; carbon and low-alloy steel coils; steel strips; black tin[24] automotive; steel packaging; tools and machinery; transport[25] BOF[18][19] new 3200 TTPA BOF (proposed, 2022)[18][19]
Main plant finished rolled[24] hot-rolled coil; hot-rolled sheets; cold-rolled sheets; carbon and low-alloy steel coils; steel strips; black tin[24] automotive; steel packaging; tools and machinery; transport[25] BF, OHF[16] sinter plant (rebuilt in 2013, 6 machines); 4 BF; 7 OHF (OHF#1 and OHF#2 (began in 1935)); 1 THF (began in 1974)[16][24]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Open hearth furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant mothballed – 4100 TTPA[26][16][20][26][16][20][26][16][20][26][16][20][26][16][20][26][16][20][26][16][20] 4100 TTPA[26][16][20][26][16][20][26][16][20][26][16][20][26][16][20][26][16][20][26][16][20]
Expansion cancelled 3200 TTPA[18][19] – 3200 TTPA[18][19]
Main plant operating – –[26][16][20][26][16][20][26][16][20][26][16][20][26][16][20][26][16][20][26][16][20] –[26][16][20][26][16][20][26][16][20][26][16][20][26][16][20][26][16][20][26][16][20]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Nominal iron capacity (total)
Main plant mothballed 1059 TTPA[27][28][29][26][24][30][31][32][26][24][30][33] 1059 TTPA[27][28][29][26][24][30][31][32][26][24][30][33]
Expansion cancelled – –
Main plant operating 3312 TTPA[27][28][29][26][24][30][31][32][26][24][30][33] 3312 TTPA[27][28][29][26][24][30][31][32][26][24][30][33]

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Sinter
Main plant 6300 TTPA[26][24]
Expansion –
Main plant 6300 TTPA[26][24]

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year OHF Production Total (all routes)
2020 3784 TTPA[34] 3784 TTPA[34]
2021 3800 TTPA[35][36] 3800 TTPA[35][36]
2022 1490 TTPA[37] 1490 TTPA[37]

Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum)

Year BF Production Total (all routes)
2020 4471 TTPA[34] 4471 TTPA[34]
2021 4500 TTPA[35][36] 4500 TTPA[35][36]
2022 2010 TTPA[37] 2010 TTPA

Blast Furnace Details

Table 9: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
2 operating[38][39] unknown unknown 1934[40] Ukrainian manufacturer (Укргипромез) Kalugin Shaftless Stove (KSS)[27][28][41] 1513 m³[27][28] 1150[27][28] unknown 2019-07[42]
3 operating[38][39] unknown unknown 1938[30][31][43][44][45][46][47][36][33][42][48] – 1513 m³[29] 1050[29] unknown 2023-06-17[49]
4 operating[38][39] unknown unknown 1947[36][33][42][48] – 1300 m³[50] 1112[26][24][30][31][32] unknown 2018-12[31]
5 mothballed[51][36][52] unknown unknown 1952[50] – 1513 m³[53] 1059[26][24][30][33] unknown 2023[54]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. ↑ Zaporizhstal Iron and Steel Works, GMK Center, Retrieved on: Jun. 25, 2020
  2. ↑ "«Запорожкокс» в 2020 году нарастил производство кокса на 3,1%". GMK Center. Jan 6, 2021. Retrieved Feb 10, 2022.
  3. ↑ "Метинвест. Ахметов выводит Запорожсталь и Запорожкокс во временную консервацию". biz.nv.ua (in русский). Retrieved 2023-11-01.
  4. ↑ "Месяц войны: какие предприятия ГМК Украины продолжают работать (обновление) — Статьи — GMK Center". ГМК (in русский). Retrieved 2023-11-01.
  5. ↑ "На межі існування: як війна змінює український промисловий сектор". www.unian.ua (in українська). Retrieved 2023-11-01.
  6. ↑ Мельник, Таиса (2022-04-25). "Комбинат «Запорожсталь» Ахметова после месяца простоя возобновил работу на 50% — Forbes.ua". forbes.ua (in русский). Retrieved 2023-11-01.
  7. ↑ "Zaporizhstal Iron and Steel Works — Information about Ukrainian iron and steel producers — GMK Center". GMK. Retrieved 2023-11-01.
  8. ↑ "«Запорожсталь» запустила в работу две доменные печи — Новости — GMK Center". ГМК (in русский). Retrieved 2023-11-01.
  9. ↑ "«Запорожсталь» вводит в эксплуатацию доменную печь №2 — Новости — GMK Center". ГМК (in русский). Retrieved 2023-11-01.
  10. ↑ Концур, Артём (2023-12-01). "«Запоріжсталь»: підсумки виробництва у листопаді 2023 р. | PJSC "Zaporizhstal"" (in українська). Retrieved 2023-12-04.
  11. ↑ Zaporizhstal Today, Zaporizhstal, Retireved on: Jun. 25, 2020
  12. ↑ "ЗАПОРІЖСТАЛЬ СЬОГОДНІ". Zaporizhstal.com. Retrieved Feb 10, 2022.{{cite web}}: CS1 maint: url-status (link)
  13. ↑ "Latest developments in steelmaking capacity 2021" (PDF). OECD. Sep 1, 2021. Retrieved Feb 10, 2022.{{cite web}}: CS1 maint: url-status (link)
  14. ↑ "Latest developments in steelmaking capacity 2020" (PDF). OECD. Jun 1, 2020. Retrieved Feb 10, 2022.{{cite web}}: CS1 maint: url-status (link)
  15. ↑ 15.0 15.1 https://gmk.center/en/news/zaporizhstal-increased-rolled-products-production-by-2-2-times-y-y-in-september/. {{cite web}}: Missing or empty |title= (help)
  16. ↑ 16.00 16.01 16.02 16.03 16.04 16.05 16.06 16.07 16.08 16.09 16.10 16.11 16.12 16.13 16.14 16.15 16.16 16.17 16.18 16.19 16.20 16.21 16.22 16.23 16.24 16.25 16.26 16.27 16.28 16.29 16.30 16.31 16.32 16.33 https://web.archive.org/web/20220126151033/https://www.zaporizhstal.com/en/company/. Archived from the original on 26 January 2022. {{cite web}}: Missing or empty |title= (help)
  17. ↑ 17.0 17.1 https://web.archive.org/web/20210228190312/https://interfax.com.ua/news/interview/715684.html. Archived from the original on 28 February 2021. {{cite web}}: Missing or empty |title= (help)
  18. ↑ 18.0 18.1 18.2 18.3 18.4 18.5 18.6 (PDF) https://web.archive.org/web/20220111173338/https://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2021.pdf. Archived from the original (PDF) on 11 January 2022. {{cite web}}: Missing or empty |title= (help)
  19. ↑ 19.0 19.1 19.2 19.3 19.4 19.5 19.6 (PDF) https://web.archive.org/web/20210807133859/http://www.oecd.org/industry/ind/latest-developments-in-steelmaking-capacity-2020.pdf. Archived from the original (PDF) on 07 August 2021. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  20. ↑ 20.00 20.01 20.02 20.03 20.04 20.05 20.06 20.07 20.08 20.09 20.10 20.11 20.12 20.13 20.14 20.15 20.16 20.17 20.18 20.19 20.20 20.21 20.22 20.23 20.24 20.25 20.26 20.27 20.28 20.29 https://web.archive.org/web/20220728212911/https://interfax.com.ua/news/greendeal/751645.html. Archived from the original on 28 July 2022. {{cite web}}: Missing or empty |title= (help)
  21. ↑ 21.0 21.1 https://web.archive.org/web/20230307110907/https://en.interfax.com.ua/news/investments/895918.html. Archived from the original on 07 March 2023. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  22. ↑ https://web.archive.org/web/20220123151052/https://gmk.center/posts/kak-zaporozhstal-gotovitsya-k-stroitelstvu-konverternogo-ceha/. Archived from the original on 23 January 2022. {{cite web}}: Missing or empty |title= (help)
  23. ↑ https://web.archive.org/web/20220112170558/https://www.zaporizhstal.com/en/. Archived from the original on 12 January 2022. {{cite web}}: Missing or empty |title= (help)
  24. ↑ 24.00 24.01 24.02 24.03 24.04 24.05 24.06 24.07 24.08 24.09 24.10 24.11 24.12 24.13 24.14 24.15 24.16 24.17 24.18 24.19 https://web.archive.org/web/20211029022144/https://gmk.center/en/manufacturer/zaporizhstal-iron-and-steel-works/. Archived from the original on 29 October 2021. {{cite web}}: Missing or empty |title= (help)
  25. ↑ 25.0 25.1 25.2 https://web.archive.org/web/20220113164956/https://www.metalbulletin.com/companydata/Basic-Information/Zaporizhstal-Integrated-Iron-Steel-Works-JSC/33319/1. Archived from the original on 13 January 2022. {{cite web}}: Missing or empty |title= (help)
  26. ↑ 26.00 26.01 26.02 26.03 26.04 26.05 26.06 26.07 26.08 26.09 26.10 26.11 26.12 26.13 26.14 26.15 26.16 26.17 26.18 26.19 26.20 26.21 26.22 26.23 26.24 26.25 26.26 26.27 26.28 26.29 26.30 26.31 26.32 26.33 26.34 26.35 26.36 26.37 26.38 26.39 https://web.archive.org/web/20220316214825/https://www.zaporizhstal.com/pidpriyemstvo/. Archived from the original on 16 March 2022. {{cite web}}: Missing or empty |title= (help)
  27. ↑ 27.0 27.1 27.2 27.3 27.4 27.5 27.6 https://web.archive.org/web/20190924163645/http://perviydoc.ru:80/v22284/%D1%80%D0%B5%D0%BA%D0%BE%D0%BD%D1%81%D1%82%D1%80%D1%83%D0%BA%D1%86%D0%B8%D1%8F_%D0%B4%D0%BE%D0%BC%D0%B5%D0%BD%D0%BD%D0%BE%D0%B9_%D0%BF%D0%B5%D1%87%D0%B8_2_%D0%BA%D0%BE%D0%BC%D0%B1%D0%B8%D0%BD%D0%B0%D1%82%D0%B0_%D0%B7%D0%B0%D0%BF%D0%BE%D1%80%D0%BE%D0%B6%D1%81%D1%82%D0%B0%D0%BB%D1%8C?page=2. Archived from the original on 24 September 2019. {{cite web}}: Missing or empty |title= (help)
  28. ↑ 28.0 28.1 28.2 28.3 28.4 28.5 28.6 https://web.archive.org/web/20220315051710/https://zaporizhstal.com/ru/press-centr/novosti/mk-zaporozhstal-pristupil-k-kapitalnomu-remontu-s-jelementami-rekonstrukcii-domennoj-pechi-2/. Archived from the original on 15 March 2022. {{cite web}}: Missing or empty |title= (help)
  29. ↑ 29.0 29.1 29.2 29.3 29.4 29.5 http://online.budstandart.com/ru/news/novosti-stroitelstva-ru/10929-v-zaporozhe-prinyato-v-ekspluatatsiyu-ob-ekt-oao-zaporozhstal.html. {{cite web}}: Missing or empty |title= (help)
  30. ↑ 30.00 30.01 30.02 30.03 30.04 30.05 30.06 30.07 30.08 30.09 30.10 https://web.archive.org/web/20220317162226/https://www.zaporizhstal.com/ru/predpriyatie/. Archived from the original on 17 March 2022. {{cite web}}: Missing or empty |title= (help)
  31. ↑ 31.0 31.1 31.2 31.3 31.4 31.5 31.6 https://web.archive.org/web/20220315031002/https://zaporizhstal.com/ru/press-centr/novosti/zaporozhstal-zavershil-kapitalnyj-remont-domennoj-pechi-4/. Archived from the original on 15 March 2022. {{cite web}}: Missing or empty |title= (help)
  32. ↑ 32.0 32.1 32.2 32.3 32.4 https://web.archive.org/web/20220315033832/https://zaporizhstal.com/ru/press-centr/novosti/pao-zaporozhstal-vvel-v-jekspluataciju-domennuju-pech-4-posle-kapitalnogo-remonta/. Archived from the original on 15 March 2022. {{cite web}}: Missing or empty |title= (help)
  33. ↑ 33.0 33.1 33.2 33.3 33.4 33.5 33.6 https://web.archive.org/web/20220315013949/https://zaporizhstal.com/ru/press-centr/novosti/zaporozhstal-zavershil-kapitalnyj-remont-domennoj-pechi-5/. Archived from the original on 15 March 2022. {{cite web}}: Missing or empty |title= (help)
  34. ↑ 34.0 34.1 34.2 34.3 https://web.archive.org/web/20220314211518/https://zaporizhstal.com/pres-centr/novini/zaporizhstal-pidsumki-virobnictva-v-grudni-i-za-12-misjaciv-2020-r/. Archived from the original on 14 March 2022. {{cite web}}: Missing or empty |title= (help)
  35. ↑ 35.0 35.1 35.2 35.3 https://web.archive.org/web/20220625102654/https://gmk.center/posts/mesyac-vojny-kakie-predpriyatiya-gmk-ukrainy-prodolzhajut-rabotat-obnovlenie/. Archived from the original on 25 June 2022. {{cite web}}: Missing or empty |title= (help)
  36. ↑ 36.0 36.1 36.2 36.3 36.4 36.5 36.6 https://web.archive.org/web/20220512215559/https://www.rbc.ua/rus/news/zaporozhstal-nachala-vyplavku-chuguna-zapuska-1650356961.html. Archived from the original on 12 May 2022. {{cite web}}: Missing or empty |title= (help)
  37. ↑ 37.0 37.1 37.2 https://web.archive.org/web/20230925221340/https://gmk.center/en/news/zaporizhstal-produced-200-4-thousand-tons-of-rolled-steel-in-august/. Archived from the original on 25 September 2023. {{cite web}}: Missing or empty |title= (help)
  38. ↑ 38.0 38.1 38.2 https://www.steelorbis.com/steel-news/latest-news/ukraines-zaporizhstal-to-increase-bpi-output-via-bf-no-2-restart-1283366.htm. {{cite web}}: Missing or empty |title= (help)
  39. ↑ 39.0 39.1 39.2 https://web.archive.org/web/20230606124232/https://gmk.center/news/zaporozhstal-vvodit-v-ekspluataciju-domennuju-pech-2/. Archived from the original on 06 June 2023. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  40. ↑ https://zaporizhstal.com/ru/predpriyatie/. {{cite web}}: Missing or empty |title= (help)
  41. ↑ https://www.scribd.com/document/495686114/0865-F5010-00000-TS01. {{cite web}}: Missing or empty |title= (help)
  42. ↑ 42.0 42.1 42.2 https://web.archive.org/web/20230330170832/https://gmk.center/news/zaporozhstal-otremontirovala-domennuju-pech-2/. Archived from the original on 30 March 2023. {{cite web}}: Missing or empty |title= (help)
  43. ↑ https://web.archive.org/web/20220315032730/https://zaporizhstal.com/pres-centr/novini/zaporozhstal-vvel-v-jekspluataciju-domennuju-pech-5-posle-kapitalnogo-remonta/. Archived from the original on 15 March 2022. {{cite web}}: Missing or empty |title= (help)
  44. ↑ https://web.archive.org/web/20220713091406/http://iz.com.ua/zaporoje/v-zaporozhe-samaya-sovremennaya-domennaya-pech-v-ukraine-gotovitsya-stat-v-stroy. Archived from the original on 13 July 2022. {{cite web}}: Missing or empty |title= (help)
  45. ↑ https://web.archive.org/web/20230324132611/https://gmk.center/news/zaporozhstal-nachala-kapremont-domennoj-pechi-4/. Archived from the original on 24 March 2023. {{cite web}}: Missing or empty |title= (help)
  46. ↑ https://web.archive.org/web/20230323215105/https://gmk.center/news/zaporozhstal-zavershila-kapremont-domennoj-pechi-4/. Archived from the original on 23 March 2023. {{cite web}}: Missing or empty |title= (help)
  47. ↑ https://web.archive.org/web/20221005062722/https://sedmitriev.com/metallurgicheskiy-kombinat-zaporozhstal. Archived from the original on 05 October 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  48. ↑ 48.0 48.1 https://web.archive.org/web/20220707040141/http://iz.com.ua/zaporoje/kombinat-nachinalsya-s-domennogo-tseha. Archived from the original on 07 July 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  49. ↑ https://web.archive.org/web/20240322055253/https://gmk.center/news/zaporozhstal-zavershila-remont-domennoj-pechi-3/. Archived from the original on 22 March 2024. {{cite web}}: Missing or empty |title= (help)
  50. ↑ 50.0 50.1 (PDF) https://web.archive.org/web/20220709075011/http://zounb.zp.ua/sites/default/files/imce/pdf/zaporozhstalifiz.pdf. Archived from the original (PDF) on 09 July 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  51. ↑ https://web.archive.org/web/20220705061627/https://gmk.center/news/zaporozhstal-v-avguste-planiruet-zapustit-domennuju-pech-3/. Archived from the original on 05 July 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  52. ↑ https://web.archive.org/web/20221103124656/https://gmk.center/news/s-nachala-vojny-metinvest-napravil-na-nuzhdy-vsu-i-naseleniya-1-7-mlrd-grn/. Archived from the original on 03 November 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  53. ↑ (PDF) http://dspace.nbuv.gov.ua/bitstream/handle/123456789/22249/08-Zakharchenko.pdf. {{cite web}}: Missing or empty |title= (help)
  54. ↑ https://web.archive.org/web/20230130015645/https://aldholding.com/news/ald-vypolnit-na-zaporozhstale-rekonstruktsiyu-domennoy-pechi-5. Archived from the original on 30 January 2023. {{cite web}}: Missing or empty |title= (help)

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