POSCO Gwangyang steel plant

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POSCO Gwangyang steel plant, also known as Pohang Iron & Steel Gwangyang, is a blast furnace-basic oxygen furnace (BF-BOF) steel plant operating in Gwangyang, South Jeolla, South Korea.

Location

The map below shows the exact location of the plant in Gwangyang, South Jeolla, South Korea:

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  • Location: 20-26, Pokposarang-gil, Gwangyang-si, Jeollanam-do, Republic of Korea
  • Coordinates (WGS 84): 34.920086, 127.748650 (exact)

Background

POSCO Gwangyang plant was constructed in four phases between 1982 and 1992.[1] POSCO Gwangyang houses five out the fourteen blast furnaces larger than 5500 m3 in the world.[2][3] Blast furnace #3 was restarted in July 2020 after being rebuilt for the third time.[4] Blast furnace #3 added 4.6 mtpa crude steel capacity to POSCO Gwangyang steel plant, bringing the plant's crude steel capacity up from 18 mtpa to 23 mtpa to become the largest steel plant in the world in 2016.[4][5] A steel mill in China (Zhangjiagang Hongchang Steel Co., Ltd.) has since exceeded the capacity of the POSCO Gwangyang steel plant.[6]

In November 2020, three workers were killed in an explosion at POSCO Gwangyang.[7]

2050 Carbon Neutrality Roadmap

POSCO is also planning to invest in an electric furnace (EAF) each for its Pohang and Gwangyang steelworks. The expansion project is expected to produce 2.5 million tonnes of hot metal annually with the aim of achieving carbon neutrality. The news article from May 2023, mentioned that it was unlikely that annual crude steel production will increase from the two facilities.[8] Operations were scheduled to start from 2025.[8]

In June 2023, POSCO Gwangyang placed an order with Tenova for an Electric Arc Furnace equipped with Consteel and Electromagnetic Stirrer Consteerrer, as part of it decarbonisation pursuit. The EAF with capacity of 2500 ttpa is expected to enter service by the end of 2025.[9][10][11]

Under the company's 2050 carbon neutrality roadmap POSCO plans to phase-out traditional blast furnace technology by 2050 and adopt renewable and green hydrogen-based steelmaking technology in its plants in South Korea.[12][13] POSCO plans to develop the hydrogen reduction steel plant by reclaiming land from sea which is expected to be completed by 2041 and begin full operation of hydrogen reduction steel facility by 2050.[14][15]

Plant Details

Table 1: General Plant Details

Phase Plant status Construction date Start date Workforce size Iron ore source Coal source
Main plant Operating[16] 1987[17] 4080[18] Imported from Australia[19] Imported from Australia
Expansion Construction[20] 2024-02[21] 2025[20]

Table 2: Ownership and Parent Company Information

Phase State-owned entity status Parent company Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant Partial POSCO Holdings Inc [100%] E100001010091 [85.7%]; E100001000730 [9.1%]; E100001000348 [5.2%] Posco[22] 4295881204 E100000000953

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users ISO 14001 ISO 50001 Main production equipment Detailed production equipment
Main plant finished rolled[23] hot rolled steel, plate, wire rod, cold rolled steel, galvanized steel, electric galvanized steel, stainless steel, titanium[23] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[23] yes[24] yes[24] BF, BOF[25][26] 5 BF; 3 BOF (began in unknown year (215m3); 2010 (215m3); 2010 (252m3))[25][27][27]
Expansion finished rolled[23] hot rolled steel, plate, wire rod, cold rolled steel, galvanized steel, electric galvanized steel, stainless steel, titanium[23] automotive; building and infrastructure; energy; steel packaging; tools and machinery; transport[23] EAF[20] 1 EAF (Tenova, 280-ton)[28]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Basic oxygen furnace steelmaking capacity Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 23000 TTPA[20][20][20] 23000 TTPA[20][20][20]
Expansion construction 2500 TTPA[20][29] 2500 TTPA[20][29]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Blast furnace capacity Nominal iron capacity (total)
Main plant operating 25150 TTPA[30][31][32][33][34][35] 25150 TTPA[30][31][32][33][34][35]
Expansion construction

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Phase Ferronickel Sinter Coke
Main plant 54 TTPA[36] 8825.7 TTPA[37] 2850 TTPA[37]
Expansion

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year BOF Production EAF Production Total (all routes)
2020
2021
2022 18932 TTPA[38][39] 964 TTPA[38][39] 19896 TTPA

Blast Furnace Details

Table 8: Blast Furnace Details

Unit name Status Announced date Construction date Start date Furnace manufacturer and model Current size Current capacity (ttpa) Decarbonization technology Most recent relining
1 operating[40] unknown unknown 1987[30] Davy International; POSCO[41][42] 6000 m³[43] 5650[30] unknown 2013-06[44][45]
2 operating[40] unknown unknown 1988[31] Davy International; POSCO[41][42] 3685 m³[41] 4500[31] unknown 2003-05[31][45]
3 operating[40] unknown unknown 1990-12[27][32] Davy International; POSCO[46][42] 5500 m³[25][27][27] 5000[32][33] Upgraded in 2020 to an "eco-friendly" smart furnace, with little specific information about how the use of AI will reduce emissions. [34][47] 2020-07[33][32][45]
4 operating[48] unknown unknown 1992[49] Davy International; POSCO; Paul Wurth (parts)[50][51][42] 5500 m³[43] 5000[34] Upgraded in 2022 to an "eco-friendly" smart furnace, with little specific information about how the use of AI will reduce emissions. [52] 2022-06[52][45]
5 operating[40] unknown 1997-05[45] 2000-04-18[25][27][27] Davy International; POSCO[46][41][42] 5500 m³[43] 5000[35] unknown 2016-06[35][53][45]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

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