Metinvest Zaporizhstal steel plant

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Metinvest Zaporizhstal steel plant (Металлургический комбинат "Запорожсталь" (Russian)), also known as Zaporizhstal Integrated Iron & Steel Works (P)JSC and Zaporizhstal Iron & Steel Works PJSC, is a 4100 thousand tonnes per annum (TTPA) blast furnace (BF) and open hearth furnace (OHF) steel plant operating in Zaporizhzhia, Zaporizhzhia, Ukraine.

Location

The map below shows the location of the steel plant in Zaporizhzhia, Zaporizhzhia, Ukraine.

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  • Location: 72 Yuzhnoye Shosse, Zaporizhzhia, Ukraine, 69008[1]
  • Coordinates (WGS 84): 47.868380, 35.161773 (exact)

Background

Zaporizhstal works closely with Zaporizhzhia Coke Plant and Zaporizhogneupor, which are both controlled by Metinvest Holding.[2] Zaporizhzhia Coke Plant (Запорожкокс, Russian) supplies coke to Zaporizhstal.[3]

The plant was mothballed in March 2022 due to the Russian invasion of Ukraine.[4] At the end of March, rolling shop resumed operations but steel production remained suspended.[5] As of August 2022, the plant was operating at 50% capacity including steel-making.[6][7][8] The plant resumed iron-making operations with the blast furnaces #3 and #4 in April 2022.[9] Blast furnace #2 restarted in March 2023.[10] As of December 2023, the plant is operating at 70% capacity.[11]

New OHF proposal

A new 3200 TTPA BOF was planned to replace some of the existing OHFs by 2022.[12][13][14][15]

Plant Details

Table 1: General Plant Details

Plant status Start date Workforce size
operating[16][17][18][19] 1933[19] 12000[20]

Table 2: Ownership and Parent Company Information

Parent company Parent company PermID Owner Owner company PermID
PAT Zaporizhstal-AH [49.9%]; SCM Holdings Ltd [34.9%]; SMART [11.6%]; Other [3.6%][21][22][1] 5050897995 [49.9%]; 5037839870 [34.9%]; GEM0000392 [11.6%]; GEM0000000 [3.6%] Zaporiz'kyi Metalurhiinyi Kombinat Zaporizhstal' PAT[23] 4297042342

Table 3: Process and Products

Steel product category Steel products Steel sector end users Main production equipment Detailed production equipment
finished rolled[21] hot-rolled coil; hot-rolled sheets; cold-rolled sheets; carbon and low-alloy steel coils; steel strips; black tin[21] automotive; steel packaging; tools and machinery; transport[1] blast furnace (BF) and open hearth furnace (OHF)[19] sinter plant (rebuilt in 2013, 6 machines); 7 OHF (OHF#1 and OHF#2 (began in 1935)); 1 THF (began in 1974); new 3200 TTPA BOF (proposed, 2022)[21][19]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum):

Open hearth furnace steelmaking capacity Nominal crude steel capacity (total)
4100 TTPA[19][24][25][26][27] 4100 TTPA

Table 5: Crude Iron Production Capacities (thousand tonnes per annum):

Blast furnace capacity Nominal iron capacity (total)
4359 TTPA[21][28][27] 4359 TTPA

Table 6: Upstream Products Production Capacities (thousand tonnes per annum)

Sinter
6300 TTPA[21][27]

Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum):

Year BOF Production EAF Production OHF Production Total (all routes)
2020 3784 TTPA[29] 3784 TTPA[29]
2021 3800 TTPA[16][30] 3800 TTPA[16][30]

Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum):

Year BF Production DRI Production Total (all routes)
2020 4471 TTPA[29] 4471 TTPA[29]
2021 4500 TTPA[16][30] 4500 TTPA[16][30]


Blast Furnace Details

Table 9: Blast Furnace Details:

Unit name Status Start date Stop date Furnace manufacturer and model Current size Current capacity
2 operating[31] 1959[31] Ukrainian manufacturer (Укргипромез)[32][33] Kalugin Shaftless Stove (KSS)[34] 1513 m³[32][33] 1150 TTPA[32][33]
3 operating[35][36][30] July 2017[35][36][30] 1513 m³[37] 1050 TTPA[37]
4 operating[35][36][30] 2014[35][36][30] 1300 m³[38] 1100 TTPA[21][27][28][39]
5 mothballed[35][36][30] 1952[35][36][30] March 2022[36] 1410 m³[38] 1059 TTPA[21][40][28][27]

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker and Global Blast Furnace Tracker on the Global Energy Monitor website.

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  11. Концур, Артём (2023-12-01). "«Запоріжсталь»: підсумки виробництва у листопаді 2023 р. | PJSC "Zaporizhstal"" (in українська). Retrieved 2023-12-04.
  12. Zaporizhstal Today, Zaporizhstal, Retireved on: Jun. 25, 2020
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  26. there are plans to still close down OHF and switch to ironmaking only for this plant
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