U.S. Steel Big River Steel plant

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U.S. Steel Big River Steel plant, also known as BRS; Big River Steel 2, is an electric arc furnace (EAF) steel plant operating in Osceola, Arkansas, United States.

Location

The map below shows the exact location of the plant in Osceola, Arkansas, United States:

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  • Location: 2027 State Hwy 198, Osceola, Arkansas 72370, United States
  • Coordinates (WGS 84): 35.644264, -89.941659 (exact)

Background

Big River Steel is a special "flex mill" that can produce flat products from an electric arc furnace (EAF) and is believed to be one of the most advanced flex mills in the country.[1] One EAF was added in 2017; a new one was added in 2020.[2] According to Big River Steel, the facility is worth $1.3 billion.[3] Big River Steel was bought by the United States Steel Corporation in January 2021.[4]

The capacity of BRS doubled to 3300 thousand tonnes per annum around June 2020 after BRS announced intentions to double production in 2018.[5][6]

In 2021, the facility was awarded by Daimler AG for "the exceptionally sustainable production of steel." According to Daimler, the facility has 70% fewer carbon emissions compared to traditional blast-furnace methods of producing steel. The facility also has a LEED (Leadership in Energy and Environmental Design) certification.[7]

Plant Details

Table 1: General Plant Details

Phase Plant status Announced date Construction date Start date Workforce size Power source
Main plant Operating[8] 2014-07[9] 2016[9] 745[10] "renewable and nuclear power"[11]
Expansion Construction[12] 2021-09[13] 2022-02[14][15] 2024[16] 900[17] "renewable and nuclear power"[11]

Table 2: Ownership and Parent Company Information

Phase Parent company Parent company PermID Parent company GEM ID Owner Owner company PermID Owner company GEM ID
Main plant United States Steel Corp [100.0%] 4295903049 [100%] E100001000348 [10.1%]; E100001010595 [9%] Big River Steel LLC[8] 5043335009 E100001010266

Table 3: Process and Products

Phase Steel product category Steel products Steel sector end users ISO 14001 Main production equipment Detailed production equipment
Main plant finished rolled[18] electrical steel, hot-rolled, hot-rolled pickled and oiled, cold-rolled, cold-rolled motor lamination, galvanized[19] energy; transport[20] 2022[21] EAF[22] 2 EAF (165-tonnes each; one began in 2017, one began in 2020)[23]
Expansion finished rolled[16] flat-rolled[16] EAF[16] 2 EAF[16]

Table 4: Crude Steel Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status* Electric arc furnace steelmaking capacity Nominal crude steel capacity (total)
Main plant operating 3300 TTPA[8][8] 3300 TTPA[8][8]
Expansion construction 2722 TTPA[12][12] 2722 TTPA[12][12]

Table 5: Crude Iron Production Capacities (thousand tonnes per annum)

*Please see our Frequently Asked Questions page for an explanation of the different capacity operating statuses.
Phase Capacity operating status*
Main plant operating
Expansion construction

Table 6: Actual Crude Steel Production by Year (thousand tonnes per annum)

Year EAF Production Total (all routes)
2020
2021 1914 TTPA[24] 1914 TTPA
2022 2211 TTPA[24] 2211 TTPA

Articles and Resources

Additional data

To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker on the Global Energy Monitor website.

References

  1. Hot-Rolled, Big River Steel, Retrieved on: Aug. 17, 2020
  2. 2021 AIST Electric Arc Furnace Roundup, Association for Iron & Steel Technology, Jan. 2021
  3. BRS (2020-01-01). "BRS Fact Sheet" (PDF). BRS. Retrieved 2021-10-21.{{cite web}}: CS1 maint: url-status (link)
  4. "United States Steel Corporation Completes Big River Steel Acquisition". www.businesswire.com. 2021-01-15. Retrieved 2021-10-21.
  5. Big River Steel Expanding Arkansas Flex Mill™ $1.2 billion investment will double capacity of technology-based steel mill and recycling facility, Big River Steel, Jun. 2018, Retrieved on: Aug. 17, 2020
  6. Overview, Big River Steel, Retrieved on: Aug. 17, 2020
  7. "Daimler honours steel supplier Big River Steel for sustainability". Daimler. 2021-07-16. Retrieved 2021-10-21.{{cite web}}: CS1 maint: url-status (link)
  8. 8.0 8.1 8.2 8.3 8.4 8.5 https://web.archive.org/web/20240125053824/https://www.ussteel.com/bigriversteeloverview. Archived from the original on 25 January 2024. {{cite web}}: Missing or empty |title= (help)
  9. 9.0 9.1 https://web.archive.org/web/20240119040152/https://www.ussteel.com/bigriversteeloverview. Archived from the original on 19 January 2024. {{cite web}}: Missing or empty |title= (help)
  10. https://web.archive.org/web/20210506013810/https://bigriversteel.com/about/people/. Archived from the original on 06 May 2021. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  11. 11.0 11.1 (PDF) https://d1io3yog0oux5.cloudfront.net/_1503cb9370b05010048001835a12e8e6/ussteel/db/3329/30001/report/2022+ESG+Report.pdf. {{cite web}}: Missing or empty |title= (help)
  12. 12.0 12.1 12.2 12.3 12.4 https://web.archive.org/web/20231009035348/https://www.ussteel.com/next-generation-steel-mill. Archived from the original on 09 October 2023. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  13. https://web.archive.org/web/20220517004401/https://www.aist.org/news/steel-news/2022/january/u-s-steel-chooses-arkansas-for-site-of-us$3-billio. Archived from the original on 17 May 2022. {{cite web}}: Missing or empty |title= (help)
  14. https://web.archive.org/web/20220213001718/https://www.aist.org/news/steel-news/2022/february/u-s-steel-breaks-ground-on-arkansas-mill. Archived from the original on 13 February 2022. {{cite web}}: Missing or empty |title= (help)
  15. https://web.archive.org/web/20220801055251/https://www.environmentalleader.com/2022/02/us-steel-building-advanced-sustainable-steel-facility-in-arkansas/. Archived from the original on 01 August 2022. {{cite web}}: Check date values in: |archive-date= (help); Missing or empty |title= (help)
  16. 16.0 16.1 16.2 16.3 16.4 https://www.ussteel.com/media/newsroom/-/blogs/united-states-steel-corporation-announces-a-site-selection-process-to-expand-its-mini-mill-steelmaking-advantage?_com_liferay_blogs_web_portlet_BlogsPortlet_redirect=https%3A%2F%2Fwww.ussteel.com%3A443%2Fmedia%2Fnewsroom%3Fp_p_id%3Dcom_liferay_blogs_web_portlet_BlogsPortlet%26p_p_lifecycle%3D0%26p_p_state%3Dnormal%26p_p_mode%3Dview%26_com_liferay_blogs_web_portlet_BlogsPortlet_cur%3D1%26_com_liferay_blogs_web_portlet_BlogsPortlet_delta%3D5. {{cite web}}: Missing or empty |title= (help)
  17. https://www.arkansasonline.com/news/2022/jan/12/us-steel-picks-osceola-900-jobs-expected-at-mill/#:~:text=by%20Noel%20Oman%20%7C%20January%2012%2C%202022%20at%207%3A06%20a.m.&text=U.S.%20Steel%20on%20Tuesday%20announced900%20direct%20and%20indirect%20jobs. {{cite web}}: Missing or empty |title= (help)
  18. https://web.archive.org/web/20240125024713/https://www.ussteel.com/about-us/locations. Archived from the original on 25 January 2024. {{cite web}}: Missing or empty |title= (help)
  19. https://web.archive.org/web/20220120115533/https://bigriversteel.com/products/hot-rolled/. Archived from the original on 20 January 2022. {{cite web}}: Missing or empty |title= (help)
  20. (PDF) https://web.archive.org/web/20220120124344/https://bigriversteel.com/wp-content/uploads/2020/01/BRS1903-Fact-Sheet-010820.pdf. Archived from the original (PDF) on 20 January 2022. {{cite web}}: Missing or empty |title= (help)
  21. https://web.archive.org/web/20221224174639/https://bigriversteel.com/about/leed. Archived from the original on 24 December 2022. {{cite web}}: Missing or empty |title= (help)
  22. https://web.archive.org/web/20220124093039/https://bigriversteel.com/explore/tour/. Archived from the original on 24 January 2022. {{cite web}}: Missing or empty |title= (help)
  23. (PDF) https://bigriversteel.com/wp-content/uploads/2015/02/V3BRS1507-4-MillAtrib-4-MeltShop-CNPT-033015.pdf. {{cite web}}: Missing or empty |title= (help)
  24. 24.0 24.1 (PDF) https://web.archive.org/web/20230311144635/https://s26.q4cdn.com/153509673/files/doc_financials/2022/ar/2022-Annual-Report.pdf. Archived from the original (PDF) on 11 March 2023. {{cite web}}: Missing or empty |title= (help)

Resources