ArcelorMittal Monlevade steel plant
| This article is part of the Global Steel Plant Tracker, a project of Global Energy Monitor. |
| Sub-articles: |
ArcelorMittal Monlevade steel plant (ArcelorMittal Aços Longos (Portuguese) and Companhia Siderúrgica Belgo-Mineira (Portuguese), also known as João Monlevade steel plant and Belgo steel plant (predecessor), is a 1200 thousand tonnes per annum (TTPA) blast furnace (BF) and basic oxygen furnace (BOF) steel plant operating in João Monlevade, Minas Gerais, Brazil.
Location
The map below shows the location of the steel plant in João Monlevade, Minas Gerais, Brazil.
- Location: Av. Getúlio Vargas, 100, Santa Bárbara, João Monlevade, Minas Gerais, 35930-150, Brazil[1]
- Coordinates (WGS 84): -19.832129, -43.130164 (exact)
Background
The João Monlevade steel plant was originally a project of the Companhia Siderúrgica Belgo-Mineira (commonly known as Belgo), a steel company that arose from the acquisition of Companhia Siderúrgica Mineira by the Belgian-Luxembourg group ARBED (Aciéries Réunies de Burbach-Eich-Dudelange) in 1921.[2]
In the mid-1930s, Belgo began constructing a modern steel plant in the city of João Monlevade, in the mineral-rich state of Minas Gerais, Brazil. The Monlevade plant began operating in 1937, and over the next decade (prior to the 1946 opening of the much larger Presidente Vargas Steelworks in Volta Redonda) produced nearly half of Brazil's steel.[2]
In the 1950s and 60s, the Monlevade plant modernized and expanded its output, adopting the recently invented Linz–Donawitz process of basic oxygen steelmaking and installing a Morgan finishing mill for the production of wire rod. Over the next few decades, Belgo continued to modernize and grow, strengthening its partnership with the Bekaert Group (an international leader in the manufacture of steel wires), acquiring the steel companies Cofavi and Dedini, and leasing the Mendes Júnior steel plant in Juiz de Fora, Brazil.[2]
In 2000, Belgo replaced the Monlevade plant's five charcoal-fired blast furnaces with a single large-capacity, coke-fueled furnace, allowing the plant to increase its production of pig iron by 30%.[2]
In 2002, Belgo became part of the Arcelor group following ARBED's merger with the French company Usinor and Spanish steelmaker Aceralia. A new merger between Arcelor and the Indian company Mittal resulted in the creation of global steel giant ArcelorMittal in 2006, with the Belgo plant changing its name to ArcelorMittal Monlevade.[3]
Today the ArcelorMittal Monlevade plant operates as part of ArcelorMittal Brasil's Aços Longos (long steel) division, together with the ArcelorMittal Juiz de Fora steel plant and the ArcelorMittal Piracicaba steel plant.[4] The company is located near the so-called Vale do Aço (Steel Valley), a metropolitan region comprising the municipalities of Coronel Fabriciano, Ipatinga (home to the Usiminas Ipatinga steel plant) and Timóteo (home to the Aperam Timóteo steel plant).[5]
Expansion plans
In 2017, Brazil's financial crisis prompted a drop in the demand for steel, forcing ArcelorMittal to postpone a proposed project to expand the plant's capacity.[6] In late 2021, ArcelorMittal revived the expansion project, announcing that it would invest R$4.3 billion in building a new 2.3 million mtpa sinter plant, a 1.2 mtpa blast furnace expansion, and a 1.2 mtpa melt shop at the Monlevade plant.[7][8] The proposed expansion was expected to nearly double the plant's annual crude steel capacity from 1.2 million tpa (tonnes per annum) to 2.2 million tpa by 2024.[9]
Plant Details
Table 1: General Plant Details
| Plant status | Start date | Workforce size |
|---|---|---|
| operating[10] | 1937[11][12] | 650[13] |
Table 2: Ownership and Parent Company Information
| Parent company | Parent company PermID | Owner | Owner company PermID |
|---|---|---|---|
| ArcelorMittal SA [100%][14] | 5000030092 [100%] | Arcelormittal Brasil SA[15][16][17] | 4295859712 |
Table 3: Process and Products
| Steel product category | Steel products | Steel sector end users | ISO 14001 | Main production equipment | Detailed production equipment |
|---|---|---|---|---|---|
| finished rolled[14] | wire rod, steel cord, steel wool[18][19][20] | automotive[21][1] | 2020[22] | blast furnace (BF) and basic oxygen furnace (BOF)[23] | sinter plant; 2 BOF (1957, 1985)[14] |
Table 4: Crude Steel Production Capacities (thousand tonnes per annum):
| Basic oxygen furnace steelmaking capacity | Nominal crude steel capacity (total) |
|---|---|
| 1200 TTPA[24][25][26] | 1200 TTPA |
Table 5: Crude Iron Production Capacities (thousand tonnes per annum):
| Blast furnace capacity | Nominal iron capacity (total) |
|---|---|
| 1040 TTPA[27] | 1040 TTPA |
Table 6: Upstream Products Production Capacities (thousand tonnes per annum)
| Sinter |
|---|
| 1827 TTPA[28] |
Table 7: Actual Crude Steel Production by Year (thousand tonnes per annum):
| Year | BOF Production | EAF Production | OHF Production | Total (all routes) |
|---|---|---|---|---|
| 2020 | 1200 TTPA[14] | – | – | 1200 TTPA[16] |
| 2021 | 1200 TTPA[23] | – | – | 1200 TTPA[23] |
Table 8: Actual Crude Iron Production by Year (thousand tonnes per annum):
| Year | BF Production | DRI Production | Total (all routes) |
|---|---|---|---|
| 2020 | 1015 TTPA[29] | – | 1015 TTPA[29] |
| 2021 | 1036 TTPA[28] | – | 1036 TTPA[28] |
Blast Furnace Details
Table 9: Blast Furnace Details:
| Unit name | Status | Start date | Current size | Current capacity |
|---|---|---|---|---|
| A | operating[23] | December 1999[23] | 1357 m³[27][30] | 1040 TTPA[27] |
Articles and Resources
References
- ↑ 1.0 1.1 https://web.archive.org/web/20211228114101/https://brasil.arcelormittal.com/a-arcelormittal/unidades. Archived from the original on 2021-12-28.
{{cite web}}: Missing or empty|title=(help) - ↑ 2.0 2.1 2.2 2.3 "Balanço Social: História (p. 22)" (PDF). Belgo-Arcelor Brasil. 2005.
{{cite web}}: CS1 maint: url-status (link) - ↑ "The evolution of ArcelorMittal". ArcelorMittal Rails. Retrieved 2020-09-16.
{{cite web}}: CS1 maint: url-status (link) - ↑ "Pocket Yearbook 2021: A Siderurgia em Números" (PDF). Instituto Aço Brasil. June 2021.
{{cite web}}: CS1 maint: url-status (link) - ↑ "Região Metropolitana do Vale do Aço (MG)". FNEM. Retrieved 2020-09-16.
{{cite web}}: CS1 maint: url-status (link) - ↑ "ArcelorMittal vai retomar projeto de expansão em João Monlevade". DeFato Online. December 9, 2017.
- ↑ "2020 Fact Book" (PDF). ArcelorMittal. May 2021.
{{cite web}}: CS1 maint: url-status (link) - ↑ Guerra, Jose (August 22, 2019). "ArcelorMittal Brazil extends Tubarao's furnace idleness". S&P Global.
{{cite web}}: CS1 maint: url-status (link) - ↑ "ArcelorMittal anuncia investimento de R$ 4,3 bilhões no Brasil - Notícias - Sala de imprensa". ArcelorMittal. November 11, 2021.
{{cite web}}: CS1 maint: url-status (link) - ↑ https://web.archive.org/web/20211228115805/https://brasil.arcelormittal.com/a-arcelormittal/quem-somos/arcelormittal-tubarao. Archived from the original on 2021-12-28.
{{cite web}}: Missing or empty|title=(help) - ↑ (PDF) https://web.archive.org/web/20220121194842/https://acobrasil.org.br/site/wp-content/uploads/2019/10/LIVRO_ACO_BX.pdf. Archived from the original (PDF) on 2022-01-21.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20211121150605/https://www.belgo.com.br/conglomerado/historico/linha_tempo/hist_1917_1960/hist_1917_1960.asp. Archived from the original on 2021-11-21.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220217125501/https://brasil.arcelormittal.com/sala-imprensa/noticias/brasil/arcelormittal-anuncia-investimento-de-r-43-bilhoes-no-brasil. Archived from the original on 2022-02-17.
{{cite web}}: Missing or empty|title=(help) - ↑ 14.0 14.1 14.2 14.3 (PDF) https://web.archive.org/web/20220318103656/https://corporate-media.arcelormittal.com/media/b2lge2bt/fact-book-2020_may-21.pdf. Archived from the original (PDF) on 2022-03-18.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20211228114647/https://brasil.arcelormittal.com/sustentabilidade/meio-ambiente/acos-longos/estrutura-gestao. Archived from the original on 2021-12-28.
{{cite web}}: Missing or empty|title=(help) - ↑ 16.0 16.1 (PDF) https://web.archive.org/web/20211231044946/https://corporate-media.arcelormittal.com/media/w0epovkr/2020-arcelormittal-annual-report.pdf. Archived from the original (PDF) on 2021-12-31.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220126093218/https://brasil.arcelormittal.com/a-arcelormittal/estrutura-organizacional. Archived from the original on 2022-01-26.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220922024322/https://100anos.arcelormittal.com.br/unidades/. Archived from the original on 2022-09-22.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220921201213/https://brasil.arcelormittal.com/sala-imprensa/publicacoes-relatorios/brasil/apresentacao-institucional-2021. Archived from the original on 2022-09-21.
{{cite web}}: Missing or empty|title=(help) - ↑ https://brasil.arcelormittal.com/sala-imprensa/publicacoes-relatorios/brasil/apresentacao-institucional-2022.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20220318234039/https://www.reuters.com/article/siderurgia-arcelor-itauna-idBRKBN1JG3DD-OBRBS. Archived from the original on 2022-03-18.
{{cite web}}: Missing or empty|title=(help) - ↑ https://web.archive.org/web/20211228203546/https://brasil.arcelormittal.com/en/certificates-policies. Archived from the original on 2021-12-28.
{{cite web}}: Missing or empty|title=(help) - ↑ 23.0 23.1 23.2 23.3 23.4 (PDF) https://corporate.arcelormittal.com/media/3z1ozw5h/arcelor-mittal-fact-book-2021.pdf.
{{cite web}}: Missing or empty|title=(help) - ↑ https://brasil.arcelormittal.com/sala-imprensa/noticias/brasil/laminador-3-da-unidade-da-arcelormittal-em-joao-monlevade-mg-iniciara-operacao.
{{cite web}}: Missing or empty|title=(help) - ↑ (PDF) https://web.archive.org/web/20220921234716/https://www.gov.br/mcti/pt-br/acompanhe-o-mcti/cgcl/clima/arquivos/opcoes-de-mitigacao-de-emissoes-de-gee-em-setores-chave/modelagem-setorial-de-opcoes-de-baixo-carbono-para-o-setor-de-ferro-gusa-e-aco.pdf. Archived from the original (PDF) on 2022-09-21.
{{cite web}}: Missing or empty|title=(help) - ↑ (PDF) https://web.archive.org/web/20200606111618/https://web.bndes.gov.br/bib/jspui/bitstream/1408/18340/1/PRCapLiv209331_Investimentos%20na%20siderurgia%20brasileira_Compl_P.pdf. Archived from the original (PDF) on 2020-06-06.
{{cite web}}: Missing or empty|title=(help) - ↑ 27.0 27.1 27.2 (PDF) https://web.archive.org/web/20200922175715/https://www.tecnologiammm.com.br/article/10.4322/tmm.00701001/pdf/tmm-7-1-2-1.pdf. Archived from the original (PDF) on 2020-09-22.
{{cite web}}: Missing or empty|title=(help) - ↑ 28.0 28.1 28.2 (PDF) https://web.archive.org/web/20220722190457/https://acobrasil.org.br/site/wp-content/uploads/2022/07/AcoBrasil_Anuario_2022.pdf. Archived from the original (PDF) on 2022-07-22.
{{cite web}}: Missing or empty|title=(help) - ↑ 29.0 29.1 (PDF) https://web.archive.org/web/20220120203349/https://acobrasil.org.br/site/wp-content/uploads/2021/07/Anuario_Completo_2021.pdf. Archived from the original (PDF) on 2022-01-20.
{{cite web}}: Missing or empty|title=(help) - ↑ (PDF) https://web.archive.org/web/20221117141357/https://fpl.edu.br/2018/media/pdfs/mestrado/dissertacoes_2011/dissertacao_haroldo_lacerda_de_brito_2011.pdf. Archived from the original (PDF) on 2022-11-17.
{{cite web}}: Missing or empty|title=(help)
External resources
External articles
Additional data
To access additional data, including an interactive map of steel power plants, a downloadable dataset, and summary data, please visit the Global Steel Plant Tracker and Global Blast Furnace Tracker on the Global Energy Monitor website.
